Field Maintenance Manual For Bituminous Material Paving Machine - 2

CHAPTER 3. FIELD MAINTENANCE INSTRUCTIONS FOR BITUMINOUS MATERIAL PAVING MACHINE (BMPM)
SERVICE UPON RECEIPT
Table 1. Inspection Criteria for Packaging
Table 2. BMPM and Containers
Checking Equipment -- Continued
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
Inspection -- Continued
FLUID LEAKAGE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Preventive Maintenance Checks and Services (PMCS) Instructions.
Table 1. Preventive Maintenance Checks and Services (PMCS) Instructions -- Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) Instructions -- Continued.
PREPARATION FOR SHIPMENT AND STORAGE
LEVEL A PREPARATION -- CONTINUED.
LEVEL A REMOVE FROM STORAGE -- CONTINUED.
SCREED REMOVAL AND INSTALLATION
Figure 1. Screed Raise Hydraulic Cylinder -- Disconnect.
Screed Removal
Figure 2. Worklights -- Disconnect.
Figure 3. Screed Electric Cable -- Disconnect.
Figure 4. Hydraulic Hoses -- Disconnect.
Screed Removal -- Continued
Figure 5. Front Screed Arm -- Connect.
Figure 6. Screed Raise Hydraulic Cylinder -- Connect.
Figure 7. Hydraulic Hoses -- Connect.
Figure 8. Screed Electric Heater -- Connect.
Figure 9. Worklights -- Connect
END GATE REMOVAL AND INSTALLATION
Figure 1. End Gate
END GATE REMOVAL -- CONTINUED
Figure 2. Screed Extension
Figure 3. Screed Extension
Figure 4. End Gate
END GATE INSTALLATION -- CONTINUED
TILT SCREW REMOVAL AND INSTALLATION
Figure 1. Tilt Screw -- Removal/Installation
Tilt Screw Installation
DEPTH SCREW REMOVAL AND INSTALLATION
Figure 1. Depth Screw -- Removal.
Depth Screw Removal -- Continued
Figure 2. Depth Screw -- Installation
Depth Screw Installation -- Continued
SONIC MOUNT REMOVAL AND INSTALLATION
Figure 1. Sonic Mount -- Removal/Installation
END GATE BOTTOM BAR REMOVAL AND INSTALLATION
Figure 1. End Gate Bottom Bar -- Removal/Installation.
SCREED ARM REMOVAL AND INSTALLATION
Figure 1. Depth Screw Handle -- Removal.
Figure 2. Front Screed Arm -- Removal.
Figure 3. Front Screed Arm -- Removal.
Front Screed Arm Removal -- Continued
Figure 4. Front Screed Arm -- Installation.
Front Screed Arm Installation -- Continued
Figure 5. Front Screed Arm -- Installation.
Figure 6. Depth Screw Handle -- Installation.
Figure 7. Rear Screed Arm -- Removal/Installation.
Rear Screed Arm Installation
Rear Screed Arm Installation -- Continued
TOW POINT HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Tow Point Hydraulic Cylinder -- Removal
Tow Point Hydraulic Cylinder Inspection
SCREED LIFT HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Lift Hydraulic Cylinder -- Removal/Installation
Screed Lift Hydraulic Cylinder Inspection
FLIGHT SCREW ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Flight Screw Handle Assembly -- Removal/Installation.
Figure 2. Flight Screw Thread Assembly -- Removal.
Figure 3. Flight Screw Thread Assembly -- Installation.
FLIGHT SCREW ASSEMBLY REMOVAL AND INSTALLATION - Continued
WALKBOARD REMOVAL, INSTALLATION, AND REPAIR
Figure 1. Walkboard -- Removal/Installation
Walkboard Installation
Figure 2. Walkboard Repair
SCREED EXTENSION REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Extension Heater Element Connector -- Disconnect
Figure 2. Screed Extension Heater Element
Figure 3. Screed Extension -- Removal
Screed Extension Removal -- Continued.
Figure 4. Screed Extension -- Inspection
Figure 5. Screed Extension Retaining Pin.
Figure 6. Screed Extension -- Installation.
Figure 7. Screed Extension Heater Element -- Installation.
Figure 8. Screed Extension Heat Element Connection -- Connect.
SCREED EXTENSION HEATER ELEMENT REMOVAL AND INSTALLATION
Figure 1. Screed Extension Heater Element -- Removal/Installation.
Screed Extension Heater Element Installation
SCREED EXTENSION VERTICAL ADJUSTMENT SCREW REMOVAL AND INSTALLATION
Figure 1. Screed Extension Vertical Adjustment Screw.
Screed Extension Vertical Adjustment Screw Installation
SCREED EXTENSION VERTICAL ATTACK ANGLE ADJUSTMENT SCREW REMOVAL AND INSTALLATION
Figure 1. Screed Extension Vertical Attack Angle Adjustment Screw -- Removal.
Screed Extension Vertical Attack Angle Adjustment Screw Removal -- Continued.
Figure 2. Screed Extension Vertical Attack Angle Adjustment Screw -- Installation.
Screed Extension Vertical Attack Angle Adjustment Screw Installation -- Continued.
SCREED EXTENSION HYDRAULIC VIBRATOR REMOVAL AND INSTALLATION
Figure 1. Screed Extension Hydraulic Vibrator -- Removal/Installation.
Screed Extension Hydraulic Vibrator Installation
SCREED CONTROL BOX AND SCREED CONTROL BOX LOWER MOUNT REMOVAL AND INSTALLATION
Figure 1. Open Screed Control Box.
Figure 2. Screed Control Box Wiring Harness -- Disconnect.
Figure 3. Wiring Harness -- Removal.
Figure 4. Wires from Connector -- Removal.
Figure 5. Screed Control Box -- Removal/Installation.
Figure 6. Wiring Harness -- Installation.
Figure 7. Screed Control Box Wiring Harness -- Connect.
Figure 8. Close Screed Control Box.
Figure 9. Screed Control Box Lower Mount.
SCREED CONTROL BOX AND SCREED CONTROL BOX LOWER MOUNT REMOVAL AND INSTALLATION - Continued
SCREED CONTROL KEYPAD REMOVAL AND INSTALLATION
Figure 1. Screed Control Keypad -- Removal/Installation.
Screed Control Keypad Installation
SCREED HEATER ELEMENT REMOVAL AND INSTALLATION
Figure 1. Screed Electric Heat Box -- Disconnect.
Figure 2. Screed Heater Element Power Cable -- Removal.
Figure 3. Screed Heater Element -- Removal/Installation.
Figure 4. Screed Heater Element Power Cable -- Installation.
Figure 5. Screed Electric Heat Box -- Connect.
SCREED ELECTRIC HEAT BOX REMOVAL, DISASSEMBLY, ASSEMBLY, AND INSTALLATION
Figure 1. Screed Electric Heat Box -- Removal.
Figure 2. Red Light -- Removal.
Figure 3. Push Button Switch and Toggle Switch -- Removal.
Figure 3. Push Button Switch and Toggle Switch -- Removal.
Figure 4. Breaker -- Removal.
Figure 5. Relay -- Removal
Figure 6. Electronic Timer -- Removal.
Figure 7. Time Delay Relay -- Removal.
Figure 8. Terminal Block -- Removal.
Figure 9. Time Delay Relay -- Installation.
Figure 10. Electronic Timer -- Installation.
Figure 11. Relay -- Installation.
Figure 12. Breaker -- Installation.
Figure 13. Push Button Switch and Toggle Switch -- Installation.
Figure 14. Red Light --Installation.
Figure 15. Screed Electric Heat Box -- Installation.
SCREED ELECTRIC HEAT BOX REMOVAL, DISASSEMBLY, ASSEMBLY, AND INSTALLATION - Continued
STAIRWAY ASSEMBLY, STAIRWAY WALKBOARD, AND SCREED HEATER BOX BRACKET REMOVAL AND INSTALLATION
Figure 1. Screed Heater Box Bracket -- Removal.
Figure 2. Stairway Assembly -- Removal.
Figure 3. Stairway Assembly -- Installation.
Stairway Assembly Installation -- Continued
Figure 4. Screed Heater Box Bracket -- Installation.
Figure 5. Stairway Walkboard -- Removal/Installation.
STAIRWAY ASSEMBLY, STAIRWAY WALKBOARD, AND SCREED HEATER BOX BRACKET REMOVAL AND INSTALLATION - Continued
RIFLE MOUNTS REMOVAL AND INSTALLATION
Figure 1. Rifle Mounts -- Removal/Installation.
Rifle Mounts Removal
FIRE EXTINGUISHER BRACKET REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Fire Extinguisher Bracket -- Removal/Installation.
Fire Extinguisher Bracket Installation
SCREED EXTENSION SLIDE PLATE ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Screed Extension Slide Plate Assembly -- Removal/Installation.
Screed Extension Slide Plate Assembly Installation
SCREED EXTENSION SLIDE PLATE ASSEMBLY REMOVAL AND INSTALLATION - Continued
SCREED EXTENSION UPPER SCREED SLIDE RAIL BAR ADJUSTMENT
Figure 1. Screed Extension Upper Screed Slide Rail Bar Adjustment.
Screed Extension Upper Screed Slide Rail Bar Adjustment -- Continued.
SCREED COVER REMOVAL AND INSTALLATION
Figure 1. Ski Tube -- Removal
Figure 2. Screed Cover -- Removal.
Figure 3. Screed Cover -- Installation.
Figure 4. Ski Tube -- Installation.
SCREED COVER REMOVAL AND INSTALLATION - Continued
SCREED MAIN WEAR PLATE REMOVAL AND INSTALLATION
Figure 1. Screed Electric Heater Box -- Disconnect.
Figure 2. Screed Heater Cover -- Removal.
Figure 3. Screed Main Wear Plate -- Removal.
Screed Main Wear Plate Removal -- Continued.
Figure 4. Screed Main Wear Plate -- Removal.
Screed Main Wear Plate Removal -- Continued.
Figure 5. Screed Main Wear Plate -- Installation.
Screed Main Wear Plate Installation -- Continued.
Figure 6. Screed Main Wear Plate Bolts--Installation.
Figure 7. Screed Main Wear Plate -- Installation.
Figure 8. Screed Heater Cover -- Installation.
Figure 9. Screed Electric Heater Box -- Connect.
SCREED POWER CROWN REMOVAL AND INSTALLATION
Figure 1. Screed Power Crown -- Removal/Installation.
Front Turnbuckle Removal -- Continued.
Figure 2. Screed Power Crown -- Removal/Installation.
Crown and Valley Shaft Installation
SCREED CROWN DRIVE CHAIN REMOVAL AND INSTALLATION
Figure 1. Screed Crown Drive Chain -- Removal/Installation.
Screed Crown Drive Chain Installation
POWER CROWN PITCH ROLLER CHAIN REMOVAL AND INSTALLATION
Figure 1. Power Crown Pitch Roller Chain.
Power Crown Pitch Roller Chain Installation
SCREED EXTENSION HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION
Screed Extension Hydraulic Cylinder Removal
Figure 1. Screed Extension Hydraulic Cylinder Pin -- Removal.
Figure 2. Screed Extension Hydraulic Hose -- Removal.
Figure 3. Screed Extension Hydraulic Cylinder -- Removal.
Figure 4. Screed Extension Hydraulic Hose -- Installation.
Screed Extension Hydraulic Cylinder Installation -- Continued.
Figure 5. Screed Extension Hydraulic Cylinder Pin -- Installation.
SCREED SLOPE HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Slope Hydraulic Cylinder -- Removal.
Screed Slope Hydraulic Cylinder Removal -- Continued.
Figure 2. Screed Slope Hydraulic Cylinder-- Removal.
Screed Slope Hydraulic Cylinder Installation
Figure 3. Screed Slope Hydraulic Cylinder -- Installation.
SCREED SLOPE HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION - Continued
POWER CROWN HYDRAULIC MOTOR REMOVAL AND INSTALLATION
Figure 1. Power Crown Hydraulic Motor -- Removal.
Figure 2. Power Crown Hydraulic Motor Fittings.
Figure 3. Power Crown Hydraulic Motor -- Removal.
POWER CROWN HYDRAULIC MOTOR REMOVAL AND INSTALLATION - Continued
SCREED VIBRATOR ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Right Screed Vibrator Assembly -- Removal.
Right Screed Vibrator Assembly Removal -- Continued.
Figure 2. Right Screed Vibrator Assembly Connectors -- Removal.
Figure 3. Right Screed Vibrator Hydraulic Motor -- Assembly/Disassembly.
Figure 4. Right Screed Vibrator Assembly -- Installation.
Right Screed Vibrator Assembly Installation -- Continued.
Figure 5. Left Screed Vibrator Assembly -- Removal.
Figure 6. Right Screed Vibrator Assembly Connectors -- Removal.
Figure 7. Left Screed Vibrator Hydraulic Motor -- Removal/Installation.
Figure 8. Right Screed Vibrator Assembly Connectors -- Installation.
Figure 9. Left Screed Vibrator Assembly -- Installation.
SCREED VIBRATOR ASSEMBLY REMOVAL AND INSTALLATION - Continued
HOPPER WING AND HOPPER WING GUIDE ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Hopper Wing Hinge Bar -- Removal.
Figure 2. Hopper Wing Strap Points.
Figure 3. Hopper Rear Hydraulic Cylinder Access Plug -- Removal.
Figure 4. Hopper Rear Hydraulic Cylinder Top Connection -- Removal.
Figure 5. Hopper Front Hydraulic Cylinder -- Removal.
Hopper Wing Removal -- Continued
Figure 6. Hopper Wing Hinge Bar -- Removal.
Hopper Wing Installation
Figure 7. Hopper Wing Strap Points.
Figure 8. Hopper Rear Hydraulic Cylinder Top Connection -- Installation.
Figure 9. Hopper Rear Hydraulic Cylinder Access Plug -- Installation.
Figure 10. Hopper Front Hydraulic Cylinder -- Installation.
Figure 11. Hopper Wing Hinge Bar -- Installation.
Figure 12. Hopper Wing Guide Assembly -- Removal/Installation.
HOPPER FLASHING REMOVAL AND INSTALLATION
Figure 1. Hopper Corner Flashing -- Removal/Installation.
Figure 2. Hopper Front Flashing -- Removal/Installation.
Hopper Front Flashing Installation
HOPPER HYDRAULIC CYLINDERS REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Hopper Rear Hydraulic Cylinder Access Plug -- Removal.
Figure 2. Hopper Rear Hydraulic Cylinder Top Connection -- Removal.
Figure 3. Rear Hydraulic Cylinder Hoses ? Disconnect.
Figure 4. Hopper Rear Hydraulic Cylinder ? Removal.6. Remove two bolts (Figure 4, Item 1), lo
Figure 5. Rear Hydraulic Cylinder Hoses ? Connect.
Figure 6. Hopper Rear Hydraulic Cylinder Top Connection -- Installation.
Figure 7. Hopper Rear Hydraulic Cylinder Access Plug -- Installation.
Figure 8. Hopper Front Hydraulic Cylinder -- Top Removal.
Hopper Front Hydraulic Cylinder Removal -- Continued.
Figure 9. Hopper Front Hydraulic Cylinder Hoses -- Disconnect.
Figure 10. Front Hydraulic Cylinder ? Removal.6. Remove bolt (Figure 10, Item 4), lock wash
Figure 11. Hopper Front Hydraulic Cylinder Hoses -- Connect.
Figure 12. Hopper Front Hydraulic Cylinder -- Installation.
PEDESTAL ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Right Pedestal Assembly.
Right Pedestal Assembly Installation
Figure 2. Left Pedestal Assembly.
Left Pedestal Assembly Installation
PLATFORM CONTROL REMOVAL AND INSTALLATION
Figure 1. Platform Control.
Platform Control Installation
CONTROL PEDESTAL DISPLAY REMOVAL AND INSTALLATION
Figure 1. Control Pedestal Display
Control Pedestal Display Installation
Figure 2. Display Cover -- Removal/Installation.
Display Cover Installation
EMERGENCY STOP SWITCH REMOVAL AND INSTALLATION
Figure 1. EMERGENCY STOP Switch.
EMERGENCY STOP Switch Installation
RUN/STOP TOGGLE SWITCH REMOVAL AND INSTALLATION
Figure 1. Run/Stop Toggle Switch.
RUN/STOP TOGGLE SWITCH REMOVAL AND INSTALLATION - Continued
PEDESTAL ASSEMBLY KEYPAD REMOVAL AND INSTALLATION
Figure 1. Pedestal Assembly Keypad.
PEDESTAL ASSEMBLY KEYPAD REMOVAL AND INSTALLATION - Continued
JOYSTICK REMOVAL, INSTALLATION, AND ADJUSTMENT
Figure 1. Joystick.
Figure 2. Password Screen.
Figure 3. Setup Screen.
Figure 4. Joysticks.
Figure 5. Joystick Optimization Screen.
Figure 6. Threshold and Straight Tracking Calibration Screen.
Figure 7. Joystick Position.
Joystick Optimization
Figure 8. Threshold and Straight Tracking Calibration Screen.
KEYLESS ENGINE SWITCH REMOVAL AND INSTALLATION
Figure 1. Keyless Engine Switch.
KEYLESS ENGINE SWITCH REMOVAL AND INSTALLATION - Continued
PEDESTAL ASSEMBLY HORN SWITCH REMOVAL AND INSTALLATION
Figure 1. Pedestal Assembly Horn Switch
PEDESTAL ASSEMBLY HORN SWITCH REMOVAL AND INSTALLATION - Continued
WORKLIGHTS ROCKER SWITCH REMOVAL AND INSTALLATION
Figure 1. Worklights Rocker Switch
Worklights Rocker Switch Installation
SEAT SLIDE REMOVAL AND INSTALLATION
Figure 1. Seat Slide.
Seat Slide Installation
OPERATOR SEAT REMOVAL, INSTALLATION, AND REPAIR
Figure 1. Operator Seat.
Figure 2. Operator Seat Repair.
Operator Seat Repair
SLIDE MOUNT REMOVAL AND INSTALLATION
Figure 1. Slide Mount.
Figure 2. Slide Mount Latch.
Figure 3. Slide Mount Latch.
Figure 4. Slide Mount.
SLIDE MOUNT REMOVAL AND INSTALLATION - Continued
FLOORBOARD ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Wireway Cover Plate.
Figure 2. Floorboard Gusset.
Figure 3. Floorboard Assembly.
Floorboard Assembly Removal -- Continued
Figure 4. Floorboard.
Floorboard Assembly Installation
Figure 5. Floorboard Assembly.
Floorboard Assembly Installation -- Continued.
Figure 6. Floorboard Gusset.
Figure 7. Wireway Cover Plate.
KEY LATCH REMOVAL AND INSTALLATION
Figure 1. Key Latch -- Removal/Installation.
KEY LATCH REMOVAL AND INSTALLATION - Continued
OPERATOR PLATFORM UPPER REAR WEAR PLATE REMOVAL AND INSTALLATION
Figure 1. Operator Platform Upper Rear Wear Plate -- Removal/Installation.
Operator Platform Upper Rear Wear Plate Installation
FUSE BOX REMOVAL, DISASSEMBLY, ASSEMBLY, AND INSTALLATION
Figure 1. Fuse Box
Fuse Box Removal
Figure 2. Fuse Identification.
Figure 3. Fuse.
Figure 4. Fuse Block.
Figure 5. Inline Fuse.
Figure 6. Fuse Box Panel.
Figure 7. Relay Identification.
Figure 8. Relay
Figure 9. Relay Block.
Figure 10. Terminal Block.
Figure 11. Transformer.
Figure 12. Power Relay.
Figure 13. Power Relay.
Figure 14. Transformer.
Figure 15. Terminal Block.
Figure 16. Relay Block.
Figure 17. Relay.
Figure 18. Fuse Box Panel.
Figure 19. Inline Fuse.
Figure 20. Fuse Block.
Figure 21. Fuse
Figure 22. Fuse Box.
Fuse Box Installation
SPRAYDOWN HOSE REEL AND SPRAYDOWN NOZZLE REMOVAL AND INSTALLATION
Figure 1. Spraydown Hose Reel -- Removal/Installation.
Spraydown Hose Reel Installation
Figure 2. Spraydown Nozzle -- Removal/Installation.
SPRAYDOWN HOSE REEL AND SPRAYDOWN NOZZLE REMOVAL AND INSTALLATION - Continued
SPRAYDOWN PUMP AND SPRAYDOWN PUMP FILTER SCREEN REMOVAL AND INSTALLATION
Figure 1. Spraydown Pump.
Spraydown Pump Removal -- Continued
Figure 2. Spraydown Pump Filter Screen.
Spraydown Pump Filter Screen Installation
HYDRAULIC OIL SERVICE
Figure 1. Hydraulic Oil Tank.
Fill Hydraulic Oil Tank
Figure 2. Hydraulic Oil Charge Port.
TOW POINT HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Tow Point Hydraulic Hoses.
Tow Point Hydraulic Hose Inspection
Tow Point Hydraulic Hose Installation -- Continued
SCREED LIFT HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Lift Cylinder Engine Compartment Hydraulic Hoses.
Screed Lift Hydraulic Cylinder Hose Removal -- Continued.
Figure 2. Left Screed Lift Hydraulic Cylinder Hoses.
Screed Lift Hydraulic Cylinder Hose Removal -- Continued.
Figure 3. Right Screed Lift Cylinder Hydraulic Hoses.
Screed Lift Hydraulic Cylinder Hose Inspection
Figure 4. Left Screed Lift Hydraulic Cylinder Hoses.
Figure 5. Screed Lift Cylinder Engine Compartment Hydraulic Hoses.
SCREED LIFT HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION - Continued
SCREED EXTENSION VIBRATOR HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Extension Vibrator Hydraulic Hose.
Screed Extension Vibrator Hydraulic Hose Removal -- Continued
Screed Extension Vibrator Hydraulic Hose Installation -- Continued.
SCREED EXTENSION HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Extension Hydraulic Cylinder Hose.
Screed Extension Hydraulic Cylinder Hose Installation
SCREED SLOPE HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Slope Hydraulic Cylinder Hose.
Screed Slope Hydraulic Hose Inspection
SCREED VIBRATOR HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Vibrator Hydraulic Hose.
Screed Vibrator Hydraulic Hose Inspection
Figure 2. Screed Vibrator Hydraulic Hose.
Screed Vibrator Hydraulic Hose Installation -- Continued
SCREED CROWN MOTOR HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Screed Crown Motor Hydraulic Hose.
Screed Crown Motor Hydraulic Hose Removal -- Continued.
HOPPER WING HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Right Hopper Wing Rear Hydraulic Hoses.
Right Hopper Wing Forward Hydraulic Hoses Inspection
Figure 2. Right Hopper Wing Forward Hydraulic Hoses.
Right Hopper Wing Forward Hydraulic Hoses Inspection
Figure 3. Right Hopper Wing Hydraulic Manifold Hoses.
Right Hopper Wing Hydraulic Manifold Hoses Removal -- Continued.
Figure 4. Hopper Wing Hydraulic Manifold Hoses.
Right Hopper Wing Hydraulic Manifold Hoses Installation
Figure 5. Right Hopper Wing Hydraulic Manifold Hoses.
Right Hopper Wing Hydraulic Manifold Hoses Installation -- Continued.
Figure 6. Hopper Wing Hydraulic Manifold Hoses.
Hopper Wing Main Hydraulic Manifold Hoses Inspection
Figure 7. Left Hopper Wing Hydraulic Manifold Hoses.
Left Hopper Wing Hydraulic Manifold Hoses Inspection
Figure 8. Left Hopper Wing Forward Hydraulic Hoses.
Left Hopper Wing Forward Hydraulic Hoses Installation
Figure 9. Left Hopper Wing Rear Hydraulic Hoses.
Left Hopper Wing Rear Hydraulic Hoses Inspection
MAIN HYDRAULIC MANIFOLD TO BULKHEAD HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Main Hydraulic Manifold To Bulkhead Hoses.
Main Hydraulic Manifold To Bulkhead Hose Inspection
Main Hydraulic Manifold To Bulkhead Hose Installation
VARIABLE AUGER CHARGE PUMP HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Variable Auger Charge Pump Hydraulic Hose.
Variable Auger Charge Pump Hydraulic Hose Installation
LOAD SENSE HYDRAULIC PUMP HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Load Sense Hydraulic Pump Hose.
Load Sense Hydraulic Pump Hose Inspection
LOAD SENSE HYDRAULIC PUMP HOSE REMOVAL, INSPECTION, AND INSTALLATION - Continued
HYDRAULIC OIL CHARGE FILTER HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Hydraulic Oil Charge Filter Hydraulic Hoses.
Hydraulic Oil Charge Filter Hydraulic Hose Inspection
GEAR PUMP HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Gear Pump Hydraulic Hose.
Gear Pump Hydraulic Hose Installation
FUMES EXHAUST HYDRAULIC MOTOR HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Fumes Exhaust Hydraulic Motor Hoses.
Fumes Exhaust Hydraulic Motor Hose Inspection
ELECTRIC GENERATOR HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Electric Generator Hydraulic Hoses.
Electric Generator Hydraulic Hose Inspection
ELECTRIC GENERATOR HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION - Continued
CUTOFF HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Cutoff Hydraulic Hoses.
Cutoff Hydraulic Hoses Installation
AUGER LIFT HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Auger Lift Hydraulic Cylinder Hoses.
Auger Lift Hydraulic Cylinder Hoses Inspection
CUTOFF HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION - Continued
AUGER MOTOR HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Auger Motor Hoses.
Auger Motor Hoses Removal -- Continued.
Figure 2. Auger/Conveyor Hydraulic Pump Hoses.
Auger Motor Hoses Installation
TRUCK HITCH HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Front Access Covers.
Truck Hitch Hydraulic Cylinder Hose Removal -- Continued.
Figure 2. Truck Hitch Hydraulic Cylinder Engine Compartment Hoses.
Truck Hitch Hydraulic Cylinder Hose Inspection
Figure 3. Front Access Covers.
TRUCK HITCH HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION - Continued
CONVEYOR MOTOR HYDRAULIC HOSES REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Conveyor Motor Pump Hydraulic Hoses.
Conveyor Motor Hydraulic Hoses Removal -- Continued.
Figure 2. Conveyor Motor Hydraulic Hoses.
Conveyor Motor Hydraulic Hoses Inspection
Figure 3. Conveyor Motor Pump Hydraulic Hoses.
Conveyor Motor Hydraulic Hoses Installation -- Continued.
TRACK TENSION HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Left Track Tension Hydraulic Cylinder Hose.
Track Tension Hydraulic Cylinder Hose Removal -- Continued.
Figure 2. Right Track Tension Hydraulic Cylinder Hose.
Figure 3. Main Hydraulic Manifold Hose.
Track Tension Hydraulic Cylinder Hose Inspection
Figure 4. Main Hydraulic Manifold Hose.
Figure 5. Right Track Tension Hydraulic Cylinder Hose.
Figure 6. Left Track Tension Hydraulic Cylinder Hose.
TRACK TENSION HYDRAULIC CYLINDER HOSE REMOVAL, INSPECTION, AND INSTALLATION - Continued
TORQUE HUB HYDRAULIC HOSE REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Left Torque Hub Hydraulic Hoses.
Torque Hub Hydraulic Hose Removal -- Continued.
Figure 2. Right Torque Hub Hydraulic Hoses.
Torque Hub Hydraulic Hose Removal -- Continued.
Figure 3. Torque Hub Propulsion Pump Hoses.
Torque Hub Hydraulic Hose Inspection
Figure 4. Right Torque Hub Hydraulic Hoses.
Torque Hub Hydraulic Hose Installation -- Continued.
Figure 5. Left Torque Hub Hydraulic Hoses.
Torque Hub Hydraulic Hose Installation -- Continued.
HYDRAULIC TANK REMOVAL AND INSTALLATION
Figure 1. Left Side Plate Brackets -- Removal.
Figure 2. Hydraulic Tank Hoses -- Removal.
Figure 3. Hydraulic Tank -- Removal/Installation.
Hydraulic Tank Removal -- Continued.
Figure 4. Hydraulic Tank Hoses -- Installation.
Figure 5. Left Side Plate Brackets -- Installation
HYDRAULIC TANK REMOVAL AND INSTALLATION - Continued
HYDRAULIC STRAINER REMOVAL AND INSTALLATION
Figure 1. Hydraulic Strainer.
Hydraulic Strainer Installation
HYDRAULIC TEMPERATURE SENSOR REMOVAL AND INSTALLATION
Figure 1. Hydraulic Temperature Sensor.
Hydraulic Tank Installation
LIQUID SIGHT INDICATOR REMOVAL AND INSTALLATION
Figure 1. Liquid Sight Indicator.
LIQUID SIGHT INDICATOR REMOVAL AND INSTALLATION - Continued
HYDRAULIC OIL RETURN FILTER ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Hydraulic Oil Return Filter Assembly
Hydraulic Oil Return Filter Assembly Removal -- Continued.
Hydraulic Oil Return Filter Assembly Installation -- Continued.
HYDRAULIC OIL RETURN FILTER ELEMENT REMOVAL AND INSTALLATION
Figure 1. Hydraulic Reservoir Fill Cap Access Panel
Figure 2. Hydraulic Oil Return Filter Element -- Removal/Installation
Hydraulic Oil Return Filter Element Installation
MANIFOLD ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Manifold Assembly Front Side.
Figure 2. Manifold Assembly Back Side.
Figure 3. Manifold Assembly Front Side.
MANIFOLD ASSEMBLY REMOVAL AND INSTALLATION - Continued
SCREED RAISE AND LOWER HYDRAULIC SOLENOID COIL REMOVAL AND INSTALLATION
Figure 1. Screed Raise and Lower Hydraulic Solenoid Coil
Screed Raise and Lower Hydraulic Solenoid Coil Installation
SCREED VIBRATOR HYDRAULIC SOLENOID COIL REMOVAL AND INSTALLATION
Figure 1. Screed Vibrator Hydraulic Solenoid Coil
SCREED VIBRATOR HYDRAULIC SOLENOID COIL REMOVAL AND INSTALLATION - Continued
MANIFOLD ASSEMBLY HYDRAULIC SOLENOID REMOVAL, INSTALLATION, AND TEST
Figure 1. Manifold Assembly Hydraulic Solenoid
Manifold Assembly Hydraulic Solenoid Installation
Figure 2. Manifold Assembly H
Manifold Assembly Hydraulic Solenoid Manual Override Test -- Continued.
ELECTRIC GENERATOR HYDRAULIC SOLENOID COIL REMOVAL, INSTALLATION, AND TEST
Figure 1. Electric Generator Hydraulic Solenoid Coil
Figure 2. Electric Generator Hydraulic Solenoid Coil Override.
Electric Generator Hydraulic Solenoid Coil Manual Override Test -- Continued.
TWO SPEED HYDRAULIC SOLENOID COIL REMOVAL AND INSTALLATION
Figure 1. Two Speed Hydraulic Solenoid Coil
Two Speed Hydraulic Solenoid Coil Installation
BRAKE HYDRAULIC SOLENOID COIL REMOVAL AND INSTALLATION
Figure 1. Brake Hydraulic Solenoid Coil.
Brake Hydraulic Solenoid Coil Installation
AUGER MOTOR HYDRAULIC SOLENOID REMOVAL AND INSTALLATION
Figure 1. Auger Motor Hydraulic Solenoid Coil
Auger Motor Hydraulic Solenoid Coil Installation
DOUBLE HYDRAULIC PUMP DRIVE REMOVAL AND INSTALLATION
Figure 1. Double Hydraulic Pump Drive -- Removal/Installation
Double Hydraulic Pump Drive Installation
DOUBLE HYDRAULIC PUMP DRIVE REMOVAL AND INSTALLATION - Continued
DOUBLE HYDRAULIC PUMP SERVICE
Figure 1. Double Hydraulic Pump Service.
DOUBLE HYDRAULIC PUMP SERVICE - Continued
VARIABLE AUGER PUMP REMOVAL AND INSTALLATION
Figure 1. Variable Auger Pump.
Variable Auger Pump Installation
VARIABLE AUGER PUMP REMOVAL AND INSTALLATION - Continued
PROPULSION PUMP REMOVAL AND INSTALLATION
Figure 1. Propulsion Pump.
Propulsion Pump Removal -- Continued.
PROPULSION PUMP REMOVAL AND INSTALLATION - Continued
LOAD SENSE HYDRAULIC PUMP REMOVAL AND INSTALLATION
Figure 1. Load Sense Hydraulic Pump.
Load Sense Hydraulic Pump Installation
LOAD SENSE HYDRAULIC PUMP REMOVAL AND INSTALLATION - Continued
VARIABLE AUGER CHARGE PUMP REMOVAL AND INSTALLATION
Figure 1. Variable Auger Charge Pump.
Variable Auger Charge Pump Installation
ENGINE REMOVAL AND INSTALLATION
Figure 1. Hydraulic Tank Shut Off Valves.
Figure 2. Hydraulic Pump Electrical Connectors.
Figure 3. Variable Auger Hydraulic Pump.
Engine Removal -- Continued.
Figure 4. Propulsion Pump.
Engine Removal -- Continued.
Figure 5. Electrical Connectors.
Engine Removal -- Continued.
Figure 6. Engine Interface Wiring Harness.
Engine Removal -- Continued.
Figure 7. Fuel Connectors.
Engine Removal -- Continued
Figure 8. Secondary Fuel Tank Line.
Engine Removal -- Continued.
Figure 9. Engine Interface Wiring Harness Right Side.
Figure 10. Grid Heater.
Figure 11. Engine Mounting.
Engine Removal -- Continued.
Figure 12. Engine Mounting.
Engine Installation -- Continued.
Figure 13. Grid Heater
Figure 14. Hydraulic Pump Electrical Connectors.
Figure 15. Variable Auger Hydraulic Pump.
Engine Installation -- Continued
Figure 16. Propulsion Pump.
Engine Installation -- Continued.
Figure 17. Electrical Connectors.
Engine Installation -- Continued.
Figure 18. Engine Interface Wiring Harness
Engine Installation -- Continued.
Figure 19. Fuel Connectors.
Figure 20. Secondary Fuel Tank Line.
Figure 21. Engine Interface Wiring Harness Right Side.
Figure 22. Hydraulic Tank Shut Off Valves.
LOAD SENSE HYDRAULIC PUMP REMOVAL AND INSTALLATION - Continued
CRANKSHAFT FRONT OIL SEAL REMOVAL AND INSTALLATION
Figure 1. Crankshaft Pulley -- Removal.
Figure 2. Crankshaft Front Oil Seal ? Removal.2. Install replacer screw (Figure 2, Item 2) ont
Figure 3. Drill Crankshaft Front Oil Seal.
Crankshaft Front Oil Seal Removal -- Continued.
Figure 4. Crankshaft Front Oil Seal ? Removal.
Crankshaft Front Oil Seal Removal -- Continued.
Figure 5. Crankshaft Front Oil Seal ? Installation.
Figure 6. Crankshaft Seal Replacer ? Installation.
Figure 7. Crankshaft Pulley -- Installation.
CRANKSHAFT FRONT OIL SEAL REMOVAL AND INSTALLATION - Continued
CYLINDER HEAD ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Rocker Housing -- Removal.
Rocker Housing Removal -- Continued.
Figure 2. Vibration Damper -- Removal.
Figure 3. Pushrods -- Removal.
Figure 4. Cylinder Head Bolt Removal Sequence.
Figure 5. Cylinder Head Assembly -- Removal.
Figure 6. Cylinder Head Assembly -- Installation.
Figure 7. Cylinder Head Bolt Tightening Sequence.
Figure 8. Pushrods -- Installation.
Figure 9. Vibration Damper -- Installation.
CYLINDER HEAD ASSEMBLY REMOVAL AND INSTALLATION - Continued
ROCKER LEVER ASSEMBLY REMOVAL, INSTALLATION, AND ADJUSTMENT
Figure 1. Rocker Lever Assembly -- Release Spring Tension.
Figure 2. Rocker Lever Assembly -- Removal.
Figure 3. Rocker Lever Assembly -- Installation.
Figure 4. Injector Harness Pass-Through Connectors.
Figure 5. Crankshaft Timing Mark and Pointer.
Figure 6. Valve Clearance Measurement.
Figure 7. Injector Harness Pass-Through Connectors.
VALVE COVER REMOVAL AND INSTALLATION
Figure 1. Valve Cover -- Removal.
Figure 2. Valve Cover Bottom Edge and Gasket.
VALVE COVER REMOVAL AND INSTALLATION - Continued
CRANKCASE BREATHER REMOVAL AND INSTALLATION
Figure 1. Breather Tube -- Removal.
Breather Tube Installation
Figure 2. Crankcase Breather and Hose -- Removal.
Crankcase Breather and Hose Installation
FUEL METERING PUMP REMOVAL AND INSTALLATION
Figure 1. Fuel Metering Pump -- Removal/Installation.
el Metering Pump Removal -- Continued
Fuel Metering Pump Installation -- Continued.
FUEL PUMP ACTUATOR REMOVAL AND INSTALLATION
Figure 1. Fuel Pump Actuator -- Removal/Installation.
Fuel Pump Actuator Installation
FUEL FILTER LINES, SUPPLY LINE, DRAIN LINE, AND INJECTOR LINES REMOVAL AND INSTALLATION
FUEL FILTER LINES, SUPPLY LINE, DRAIN LINE, AND INJECTOR LINES REMOVAL AND INSTALLATION
Figure 1. Fuel Filter Lines -- Removal/Installation.
Figure 2. Fuel Supply Line -- Removal/Installation.
Fuel Supply Line Installation
Figure 3. Fuel Drain Line -- Removal/Installation.
Fuel Drain Line Installation
Figure 4. Injector Harness Pass-Through Connectors.
Table 1. Injector Lines.
ENGINE ELECTRONIC CONTROL MODULE (ECM) REMOVAL AND INSTALLATION
Figure 1. Airflow Hoses -- Removal.
Figure 2. Engine ECM -- Removal/Installation.
Engine ECM Installation
Figure 3. Airflow Hoses -- Installation.
ENGINE ELECTRONIC CONTROL MODULE (ECM) REMOVAL AND INSTALLATION - Continued
ENGINE ELECTRONIC CONTROL MODULE (ECM) SENSOR REMOVAL AND INSTALLATION
Figure 1. Engine ECM Sensors.
Table 1. Engine ECM Sensor Installation Method.
Figure 2. Method 1 Sensor -- Removal/Installation.
Coolant Temperature Sensor and Oil Pressure Switch Installation (Method 1)
Figure 3. Method 2 Sensor -- Removal/Installation.
Intake Manifold Pressure/Temperature Sensor and Barometric Pressure Sensor Installation (Method 2)
Figure 4. Method 3 Sensor -- Removal/Installation.
Crankshaft Speed/Position Sensor and Camshaft Position Sensor Installation (Method 3)
ENGINE ELECTRONIC CONTROL MODULE (ECM) WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Engine ECM Harness Slide Lock Connector.
Figure 2. Engine ECM Harness.
Engine ECM Wiring Harness Removal -- Continued.
ENGINE ELECTRONIC CONTROL MODULE (ECM) WIRING HARNESS REMOVAL AND INSTALLATION - Continued
FUEL FILTER WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Fuel Filter Wiring Harness.
Fuel Filter Wiring Harness Installation
FUEL FILTER AND FUEL FILTER ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Fuel Filter -- Removal/Installation.
Fuel Filter Assembly Installation
FUEL RAIL AND FUEL PRESSURE RELIEF VALVE REMOVAL AND INSTALLATION
Figure 1. Fuel Rail Electrical -- Removal.
Fuel Rail Removal -- Continued.
Figure 2. Fuel Rail Fuel Lines ? Removal2. Remove stud (Figure 2, Item 7) from fuel supply
Fuel Rail Installation
Figure 3. Fuel Rail Electrical -- Installation.
Figure 4. Fuel Pressure Relief Valve -- Removal.
FUEL RAIL AND FUEL PRESSURE RELIEF VALVE REMOVAL AND INSTALLATION - Continued
FUEL INJECTOR REMOVAL AND INSTALLATION
Figure 1. High-Pressure Fuel Connector -- Removal.
Figure 2. Injector Solenoid Wiring -- Removal.
Figure 3. Fuel Injector -- Removal.
Figure 4. Fuel Injector -- Installation.
Fuel Injector Installation -- Continued.
Figure 5. Injector Solenoid Wiring -- Installation.
Figure 6. Fuel Injector Wire and Pass-Through Connector.
Fuel Injector Solenoid Wiring and Pass-Through Connector Installation
FUEL INJECTOR REMOVAL AND INSTALLATION - Continued
SPIN-ON FUEL FILTER AND FUEL FILTER HEAD REMOVAL AND INSTALLATION
Figure 1. Fuel Filter -- Removal.
Spin-On Fuel Filter Removal -- Continued.
Figure 2. Fuel Filter Head -- Removal/Installation.
Spin-On Fuel Filter Head Installation
OIL PAN AND SUCTION TUBE REMOVAL AND INSTALLATION
Figure 1. Oil Pan -- Removal.
Oil Pan and Suction Tube Removal -- Continued.
Figure 2. Suction Tube -- Removal/Installation.
Figure 3. Sealing Gear Cases.
Figure 4. Oil Pan -- Installation.
Figure 5. Torque Sequence.
OIL PAN AND SUCTION TUBE REMOVAL AND INSTALLATION - Continued
LUBRICATION SYSTEM SERVICE
Figure 1. Engine Cover and Oil Fill Cap -- Location.
Drain Engine Oil -- Continued.
Figure 2. Engine Oil Drain Hose.
Engine Oil Filter Replacement
Figure 3. Engine Oil Filter -- Removal/Installation.
Engine Oil Filter Replacement -- Continued.
Figure 4. Fill Engine Oil.
Table 1. Approved Engine Lubricating Oil.
ENGINE OIL COOLER AND OIL PRESSURE REGULATOR REMOVAL AND INSTALLATION
Figure 1. Engine Oil Cooler -- Removal/Installation.
Engine Oil Cooler Installation
Figure 2. Engine Oil Cooler Screw Tightening Sequence.
Service Oil Pressure Regulator
Figure 3. Oil Pressure Regulator -- Service.
Service Oil Pressure Regulator -- Continued.
WATER PUMP REMOVAL AND INSTALLATION
Figure 1. Water Pump -- Removal.
Water Pump Installation
THERMOSTAT REMOVAL AND INSTALLATION
Figure 1. Thermostat -- Removal/Installation.
Thermostat Installation
AIR INTAKE MANIFOLD REMOVAL AND INSTALLATION
Figure 1. Air Intake Manifold -- Removal/Installation.
Air Intake Manifold Removal -- Continued.
AIR INTAKE MANIFOLD REMOVAL AND INSTALLATION - Continued
INTAKE AIR HEATER REMOVAL AND INSTALLATION
Figure 1. Intake Air Heater -- Removal/Installation.
Intake Air Heater Installation
TURBOCHARGER AND TURBOCHARGER PLUMBING REMOVAL AND INSTALLATION
Figure 1. Turbocharger Connections -- Removal.
Turbocharger Removal -- Continued.
Turbocharger Removal -- Continued.
Figure 2. Turbocharger -- Removal/Installation.
Figure 3. Turbocharger Connections -- Installation.
Turbocharger Installation -- Continued.
Figure 4. Turbocharger Plumbing -- Removal/Installation.
Turbocharger Plumbing Installation
EXHAUST MANIFOLD REMOVAL AND INSTALLATION
Figure 1. Exhaust Manifold -- Removal/Installation.
Figure 2. Bolt Torque Sequence.
BATTERY-CHARGING ALTERNATOR BELT, IDLER PULLEY ASSEMBLY, AND BELT TENSIONER REMOVAL AND INSTALLATION
Figure 1. Battery-Charging Alternator Belt -- Removal/Installation.
Figure 2. Battery-Charging Alternator Belt Path.
Figure 3. Idler Pulley Assembly and Belt Tensioner -- Removal/Installation.
Belt Tensioner Installation
BATTERY-CHARGING ALTERNATOR AND BATTERY-CHARGING ALTERNATOR PULLEY REMOVAL AND INSTALLATION
Figure 1. Battery-Charging Alternator Electrical Connections.
Figure 2. Battery-Charging Alternator -- Removal.
Figure 3. Battery-Charging Alternator -- Installation.
Figure 4. Battery-Charging Alternator Electrical Connections.
Figure 5. Alternator Pulley -- Removal/Installation.
BATTERY-CHARGING ALTERNATOR AND BATTERY-CHARGING ALTERNATOR PULLEY REMOVAL AND INSTALLATION - Continued
ENGINE ELECTRIC STARTER REMOVAL AND INSTALLATION
Figure 1. Starter -- Removal/Installation.
Engine Starter Installation
FLYWHEEL REMOVAL AND INSTALLATION
Figure 1. Flywheel -- Removal.
Flywheel Removal -- Continued.
Figure 2. Flywheel -- Installation.
Flywheel Installation -- Continued.
FLYWHEEL REMOVAL AND INSTALLATION - Continued
CRANKSHAFT REAR OIL SEAL REMOVAL AND INSTALLATION
Figure 1. Crankshaft Rear Oil Seal ? Removal.1. Install replacer screw (Figure 1, Item 2) onto
Figure 2. Drill Crankshaft Rear Oil Seal.
Figure 3. Crankshaft Rear Oil Seal - Removal.
Crankshaft Rear Oil Seal Removal -- Continued.
Figure 4. Crankshaft Rear Oil Seal - Installation.
Figure 5. Crankshaft Seal Replacer - Installation.
CRANKSHAFT REAR OIL SEAL REMOVAL AND INSTALLATION - Continued
60-GALLON FUEL TANK ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. 60-Gallon Fuel Tank Assembly Hoses.
Figure 2. 60-Gallon Fuel Tank Assembly -- Removal.
60-Gallon Fuel Tank Assembly Removal -- Continued.
Figure 3. 60-Gallon Fuel Tank Assembly -- Installation.
60-Gallon Fuel Tank Assembly Installation -- Continued.
Figure 4. 60-Gallon Fuel Tank Assembly Hoses.
60-GALLON FUEL TANK ASSEMBLY REMOVAL AND INSTALLATION - Continued
SECONDARY FUEL TANK REMOVAL AND INSTALLATION
SECONDARY FUEL TANK REMOVAL AND INSTALLATION
Figure 1. Secondary Fuel Tank.
Figure 2. Secondary Fuel Tank.
Secondary Fuel Tank Installation -- Continued.
FUEL TANK SENSOR REMOVAL AND INSTALLATION
Figure 1. Fuel Tank Sensor.
FUEL TANK SENSOR REMOVAL AND INSTALLATION - Continued
BATTERIES AND BATTERY TRAY DISCONNECT, CONNECT, REMOVAL, CLEANING, AND INSTALLATION
Figure 1. Batteries -- Removal.
Batteries Removal
Figure 2. Batteries -- Installation.
Figure 3. Battery Tray ? Removal/Installation.1. Remove batteries (perform Batteries Remov
BATTERIES AND BATTERY TRAY DISCONNECT, CONNECT, REMOVAL, CLEANING, AND INSTALLATION - Continued
POWER WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Power Wiring Harness -- Disconnect.
Power Wiring Harness Removal -- Continued.
Power Wiring Harness Installation -- Continued.
FUMES EXHAUST ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Fumes Exhaust Assembly.
Fumes Exhaust Assembly Removal -- Continued.
Figure 2. Fumes Exhaust Hydraulic Motor.
Fumes Exhaust Assembly Removal -- Continued.
Figure 3. Variable Auger Hydraulic Pump.
Fumes Exhaust Assembly Removal -- Continued.
Figure 4. Fumes Exhaust Assembly.
Fumes Exhaust Assembly Removal -- Continued.
Fumes Exhaust Assembly Installation
Figure 5. Fumes Exhaust Hydraulic Motor.
Figure 6. Fumes Exhaust Assembly.
Figure 7. Variable Auger Hydraulic Pump.
FUMES EXHAUST ASSEMBLY REMOVAL AND INSTALLATION - Continued
EXHAUST STACK REMOVAL AND INSTALLATION
Figure 1. Flexible Pipe from Exhaust Stack -- Disconnect.
Exhaust Stack Installation
MUFFLER REMOVAL AND INSTALLATION
Figure 1. Exhaust Cover - Removal.
Muffler Removal -- Continued.
Figure 2. Muffler -- Removal.
Muffler Installation
Figure 3. Exhaust Cover - Installation.
Muffler Installation -- Continued.
HYDRAULIC OIL CHARGE FILTER ELEMENT REMOVAL AND INSTALLATION
Figure 1. Hydraulic Filter Element -- Removal/Installation.
GEAR PUMP REMOVAL AND INSTALLATION
Figure 1. Gear Pump.
Gear Pump Installation
RADIATOR COOLER REMOVAL AND INSTALLATION
Figure 1. Coolant Hoses -- Removal.
Radiator Cooler Coolant Hoses Removal -- Continued.
Figure 2. Hydraulic Hoses -- Removal.
Radiator Cooler Hydraulic Hoses Removal -- Continued.
Figure 3. Airflow Hoses -- Removal.
Radiator Cooler Airflow Hoses Removal -- Continued.
Radiator Cooler Removal
Radiator Cooler Removal -- Continued.
Radiator Cooler Installation
Radiator Cooler Installation -- Continued.
Figure 6. Airflow Hoses -- Installation.
Radiator Cooler Airflow Hoses Installation - Continued
Figure 7. Hydraulic Hoses -- Installation.
Radiator Cooler Hydraulic Hoses Installation - Continued
Figure 8. Coolant Hoses -- Installation.
Radiator Cooler Coolant Hoses Installation - Continued
RADIATOR COOLER COOLANT, HYDRAULIC, AND AIRFLOW HOSE REMOVAL AND INSTALLATION
Figure 1. Coolant Hoses -- Removal.
Radiator Cooler Coolant Hose Removal -- Continued
Figure 2. Hydraulic Hoses -- Removal.
Radiator Cooler Hydraulic Hose Installation
Figure 3. Airflow Hoses -- Removal/Installation.
Radiator Cooler Airflow Hoses Installation
COOLANT RESERVOIR REMOVAL AND INSTALLATION
Figure 1. Coolant Reservoir System.
Coolant Reservoir Installation
COOLING SYSTEM SERVICE
Figure 1. Cooling System -- Service.
Cooling System Draining -- Continued
Figure 2. Fill Cooling System.
Cooling System Filling -- Continued.
Figure 3. Cooling System Cleaning
Cooling System Cleaning -- Continued
ENGINE COOLING FAN REMOVAL AND INSTALLATION
Figure 1. Engine Cooling Fan -- Removal/Installation.
AIR CLEANER ASSEMBLY REMOVAL, SERVICE, AND INSTALLATION
Figure 1. Air Breather Rain Cap -- Removal.
Figure 2. Air Cleaner Assembly -- Removal.
Figure 3. Air Cleaner Assembly.
Air Cleaner Assembly Service -- Continued
Figure 4. Air Cleaner Assembly -- Installation.
Figure 5. Air Breather Rain Cap -- Installation.
AIR CLEANER ASSEMBLY REMOVAL, SERVICE, AND INSTALLATION - Continued
HYDRAULIC GENERATOR AND FLOW CONTROL ASSEMBLY REMOVAL AND INSTALLATION
Hydraulic Generator Removal
Figure 1. Hydraulic Generator Hydraulic Hoses.
Figure 2. Hydraulic Generator Electrical Connectors.
Hydraulic Generator Removal -- Continued
Figure 3. Hydraulic Generator.
Hydraulic Generator Installation
Figure 4. Hydraulic Generator Electrical Connectors.
Hydraulic Generator Installation -- Continued.
Figure 5. Hydraulic Generator Hydraulic Hoses.
Hydraulic Generator Installation -- Continued.
Figure 6. Hydraulic Generator Motor and Flow Control Assembly.
Flow Control Assembly Installation
BACK UP ALARM REMOVAL AND INSTALLATION
Figure 1. Back Up Alarm.
Back Up Alarm Installation
HORN REMOVAL AND INSTALLATION
Figure 1. Horn.
HORN REMOVAL AND INSTALLATION - Continued
MAIN WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Main Wiring Harness Fuse Box.
Figure 2. Main Wiring Harness Screed.
Figure 3. Main Wiring Harness Pedestal.
Main Wiring Harness Removal -- Continued.
Figure 4. Main Wiring Harness Propel Electronic Control Module (ECM).
Figure 5. Main Wiring Harness Screed ECM.
Main Wiring Harness Removal -- Continued.
Figure 6. Main Wiring Harness Worklights.
Main Wiring Harness Removal -- Continued.
Figure 7. Spraydown Bulkhead -- Removal.
Figure 8. Main Wiring Harness Engine.
Figure 9. Main Wiring Harness Hydraulic Pumps.
Figure 10. Main Wiring Harness Main Hydraulic Manifold.
Figure 11. Main Wiring Harness Horn Backup Alarm.
Figure 12. Main Wiring Harness Hydraulic Temperature Sensor.
Figure 13. Main Wiring Harness Brake Solenoid.
Figure 14. Main Wiring Harness Spraydown.
Figure 15. Main Wiring Harness Vibrator.
Figure 16. Main Wiring Harness Ground Wire.
Figure 17. Main Wiring Harness Vibrator.
Figure 18. Main Wiring Harness Spraydown.
Figure 19. Main Wiring Harness Brake Solenoid.
Figure 20. Main Wiring Harness Hydraulic Temperature Sensor.
Figure 21. Main Wiring Harness Horn Backup Alarm.
Figure 22. Main Wiring Harness Main Hydraulic Manifold.
Figure 23. Main Wiring Harness Hydraulic Pumps.
Figure 24. Main Wiring Harness Engine.
Figure 25. Spraydown Bulkhead -- Installation.
Figure 26. Main Wiring Harness Worklights.
Main Wiring Harness Installation -- Continued.
Figure 27. Main Wiring Harness Screed ECM.
Main Wiring Harness Installation -- Continued.
Figure 28. Main Wiring Harness Propel ECM.
Figure 29. Main Wiring Harness Pedestal.
Figure 30. Main Wiring Harness Screed.
Figure 31. Main Wiring Harness Fuse Box.
MAIN WIRING HARNESS REMOVAL AND INSTALLATION - Continued
LEFT PEDESTAL WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Left Pedestal Wiring Harness.
Left Pedestal Wiring Harness Removal -- Continued.
Figure 2. Left Pedestal Wiring Harness.
Left Pedestal Wiring Harness Installation
Figure 3. Left Pedestal Wiring Harness.
Left Pedestal Wiring Harness Installation -- Continued.
RIGHT PEDESTAL WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Right Pedestal Wiring Harness.
Right Pedestal Wiring Harness Removal -- Continued.
Figure 2. Right Pedestal Wiring Harness.
Right Pedestal Wiring Harness Installation
Figure 3. Right Pedestal Wiring Harness.
Right Pedestal Wiring Harness Installation -- Continued.
MAIN MANIFOLD WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Main Manifold Wiring Harness Top Connections.
Main Manifold Wiring Harness Removal -- Continued.
Figure 2. Main Manifold Wiring Harness Bottom Connections.
Main Manifold Wiring Harness Installation
Figure 3. Main Manifold Wiring Harness Top Connections.
Main Manifold Wiring Harness Installation -- Continued.
BULKHEAD WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Bulkhead Wiring Harness.
Bulkhead Wiring Harness Installation
SCREED WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Open Left and Right Screed Control Box.
Figure 2. Left Screed Control Box-- Disconnect.
Figure 3. Left Screed Control Box Connectors -- Removal.
Figure 4. Left Screed Control Wires from Connector -- Removal.
Figure 5. Right Screed Control Box-- Disconnect.
Figure 6. Right Screed Control Box Connectors -- Removal.
Figure 7. Right Screed Control Wires from Connector -- Removal.
Figure 8. Screed Wiring Harness Bulkhead Connector.
Figure 9. Right Screed Control Box Connectors -- Installation.
Figure 10. Right Screed Control Box-- Connect.
Figure 11. Left Screed Control Box Connectors -- Installation.
Figure 12. Left Screed Control Box-- Connect.
Figure 13. Close Left and Right Screed Control Box.
LEFT SIDE JOYSTICK WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Left Side Joystick Wiring Harness.
Left Side Joystick Wiring Harness Installation
RIGHT SIDE JOYSTICK WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Right Side Joystick Wiring Harness.
Right Side Joystick Wiring Harness Installation
LEFT SIDE NEUTRAL PAUSE WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Left Side Neutral Pause Wiring Harness.
Left Side Neutral Pause Wiring Harness Installation
RIGHT SIDE NEUTRAL PAUSE WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Right Side Neutral Pause Wiring Harness.
Install Right Side Neutral Pause Wiring Harness
IGNITION SWITCH WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Ignition Switch Wiring Harness.
Ignition Switch Wiring Harness Installation
LEFT SIDE SCREED CONTROL BOX WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Screed Control Box Cover.
Figure 2. Left Side Screed Control Box Wiring Harness.
Left Side Screed Control Box Wiring Harness Installation
RIGHT SIDE SCREED CONTROL BOX WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Screed Control Box Cover.
Figure 2. Right Side Screed Control Box Wiring Harness.
Right Side Screed Control Box Wiring Harness Installation
COMMUNICATION CABLE REMOVAL AND INSTALLATION
Figure 1. Right Pedestal Assembly Communication Cables.
Communication Cable Removal -- Continued.
Figure 2. Left Pedestal Assembly Communication Cables.
Communication Cable Removal -- Continued.
Figure 3. Screed ECM Communication Cables -- Right Side.
Communication Cable Removal -- Continued.
Figure 4. Propel ECM Communication Cables -- Left Side.
Communication Cable Removal -- Continued.
Figure 5. Propel ECM Communication Cables -- Left Side.
Communication Cable Installation -- Continued.
Figure 6. Screed ECM Communication Cables -- Right Side.
Communication Cable Installation -- Continued.
Figure 7. Left Pedestal Assembly Communication Cables.
Communication Cable Installation -- Continued.
Figure 8. Right Pedestal Assembly Communication Cables.
Communication Cable Installation -- Continued.
REMOTE POWER ENGINE WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Remote Power Engine Wiring Harness.
Remote Power Engine Wiring Harness Installation
ENGINE INTERFACE WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Engine Interface Wiring Harness Left Side.
Engine Interface Wiring Harness Removal -- Continued.
Figure 2. Engine Interface Wiring Harness Right Side.
Engine Interface Wiring Harness Installation
Figure 3. Engine Interface Wiring Harness Left Side.
ENGINE INTERFACE WIRING HARNESS REMOVAL AND INSTALLATION - Continued
RIGHT SCREED WORKLIGHT WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Right Screed Worklight Wiring Harness -- Disconnect/Connect.
Figure 2. Right Screed Worklight Wiring Harness -- Removal/Installation.
LEFT SCREED WORKLIGHT WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Left Screed Worklight Wiring Harness-- Disconnect/Connect.
Figure 2. Left Screed Worklight Wiring Harness -- Removal/Installation.
ELECTRIC HEATER WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Electric Heater Cover.
Figure 2. Electric Generator Electrical Connectors.
Figure 3. Electric Heater Wiring Harness.
Figure 4. Electric Generator Electrical Connectors.
Figure 5. Electric Heater Cover.
ELECTRIC HEATER WIRING HARNESS REMOVAL AND INSTALLATION - Continued
GRID HEATER WIRING HARNESS, RELAY, FUSE, AND SOLENOID REMOVAL AND INSTALLATION
Figure 1. Grid Heater Wiring Harness, Relay Grounds -- Removal.
Grid Heater Wiring Harness Removal -- Continued.
Figure 2. Grid Heater Wiring Harness, Grid Heaters -- Removal.
Grid Heater Wiring Harness Removal -- Continued.
Figure 3. Grid Heater Wiring Harness, Relay Cables -- Removal.
Grid Heater Wiring Harness Removal -- Continued.
Figure 4. Grid Heater Wiring Harness, Starter -- Removal/Installation.
Grid Heater Wiring Harness Installation
Figure 5. Grid Heater Wiring Harness, Relay Cables -- Installation.
Figure 6. Grid Heater Wiring Harness, Grid Heaters -- Installation.
Figure 7. Grid Heater Wiring Harness, Relay Grounds -- Installation.
Grid Heater Wiring Harness Installation -- Continued.
Figure 8. Relay -- Removal/Installation.
Relay Installation
Figure 9. Fuse -- Removal/Installation.
Fuse Installation
Figure 10. Solenoid -- Removal/Installation.
Solenoid Installation
BEACON LIGHT WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Beacon Light Wiring Harness.
Beacon Light Wiring Harness Installation
BEACON LIGHT WIRING HARNESS REMOVAL AND INSTALLATION - Continued
LIGHT/HORN WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. BATTERY DISCONNECT Switch.
Figure 2. Light/Horn Wiring Harness.
Light/Horn Wiring Harness Removal -- Continued.
Figure 3. BATTERY DISCONNECT Switch.
LIGHT/HORN WIRING HARNESS REMOVAL AND INSTALLATION - Continued
NATO SLAVE RECEPTACLE REMOVAL AND INSTALLATION
Figure 1. Hydraulic Cover Vent -- Removal.
NATO Slave Receptacle Removal -- Continued.
Figure 2. NATO Slave Receptacle -- Disconnect.
NATO Slave Receptacle Removal -- Continued.
Figure 3. NATO Slave Receptacle -- Removal.
NATO Slave Receptacle Removal -- Continued.
re 4. NATO Slave Receptacle -- Connect.
NATO Slave Receptacle Installation -- Continued.
Figure 5. Hydraulic Cover Vent -- Installation.
WORKLIGHT REMOVAL AND INSTALLATION
Figure 1. Screed Worklight -- Removal/Installation.
Figure 2. Operator Platform Worklight -- Removal/Installation.
Figure 3. Engine Cover Worklight -- Removal/Installation.
Engine Cover Worklight Installation
WORKLIGHT LIGHTBULB REMOVAL AND INSTALLATION
Figure 1
Worklight Lightbulb Installation
BATTERY DISCONNECT SWITCH REMOVAL AND INSTALLATION
Figure 1. BATTERY DISCONNECT Switch.
BATTERY DISCONNECT Switch Installation
ELECTRONIC CONTROL MODULE (ECM) REMOVAL AND INSTALLATION
Figure 1. ECM Connections.
ECM Removal -- Continued.
Figure 2. ECM.
gure 3. ECM Connections.
ELECTRONIC CONTROL MODULE (ECM) REMOVAL AND INSTALLATION - Continued
DIAGNOSTIC WIRING HARNESS REMOVAL AND INSTALLATION
Figure 1. Diagnostic Wiring Harness.
Diagnostic Wiring Harness Installation
GENERAL WIRING HARNESS REPAIR
Figure 1. HD Style Connector Receptacle.
Figure 2. HD Style Connector Plug.
Figure 3. DT Style Connector Receptacle.
Figure 4. DT Style Connector Plug.
Figure 5. Spade Connector.
Figure 6. Weather Proof Connector Latch.
Figure 7. Weather Proof Connector Repair.
Figure 8. Two Pin Connector.
AUGER ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Auger Shaft Support -- Removal.
Figure 2. Auger Collar -- Removal.
Figure 3. Auger Sections -- Removal.
Auger Removal -- Continued
Figure 4. Cutoff Arm and Bracket -- Removal.
Figure 5. Auger Sections -- Installation.
Auger Sections Installation -- Continued.
Figure 6. Auger Collar -- Installation.
Figure 7. Auger Shaft Support -- Installation.
AUGER CUTOFF REMOVAL AND INSTALLATION
Figure 1. Auger Bolt and Shaft Cap -- Removal.
Figure 2. Hydraulic Cylinder -- Removal.
Figure 3. Cutoff Bolts -- Removal.
Figure 4. Auger Cutoff -- Removal.
Figure 5. Cutoff Bolts -- Installation.
Figure 6. Hydraulic Cylinder -- Installation.
Figure 7. Auger Bolt and Shaft Cap -- Installation.
CUTOFF HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Cutoff Hydraulic Cylinder -- Removal.
Cutoff Hydraulic Cylinder Inspection
CUTOFF HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION - Continued
AUGER SPROCKET ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Auger Bearing Cap Support -- Removal.
Auger Sprocket Assembly Removal -- Continued.
Figure 2. Auger Ball Bearing -- Removal/Installation.
Auger Sprocket Assembly Installation
Figure 3. Auger Bearing Cap Support -- Installation.
Auger Sprocket Assembly Installation -- Continued.
AUGER HYDRAULIC MANIFOLD AND MOTOR REMOVAL AND INSTALLATION
Auger Drive Manifold Removal
Auger Drive Manifold Removal -- Continued.
Figure 2. Auger Hydraulic Motor-- Removal.
Auger Hydraulic Motor and Auger Drive Manifold Installation
Auger Hydraulic Motor and Auger Drive Manifold Installation -- Continued.
AUGER DRIVE CHAIN REMOVAL, INSTALLATION, AND ADJUSTMENT
Figure 1. Auger Chain Top and Bottom Covers -- Removal.
Figure 2. Auger Chain Master Link.
Figure 3. Release Auger Chain Tension.
Figure 4. Auger Drive Chain -- Removal.
Figure 5. Auger Drive Chain -- Installation.
Figure 6. Auger Chain Top and Bottom Covers -- Installation.
Figure 7. Auger Drive Chain Adjustment.
Auger Drive Chain Adjustment -- Continued.
AUGER LIFT HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Auger Assembly Strap Points.
Auger Lift Hydraulic Cylinder Removal -- Continued.
Figure 2. Auger Lift Hydraulic Cylinder -- Removal.
Auger Lift Hydraulic Cylinder Removal -- Continued.
Figure 3. Auger Assembly Strap Points.
TRUCK HITCH REMOVAL AND INSTALLATION
Figure 1. Truck Hitch -- Removal.
Figure 2. Truck Hitch Rear Panel -- Removal.
Figure 3. Truck Hitch Rear Panel -- Installation.
Figure 4. Truck Hitch -- Installation.
TRUCK HITCH REMOVAL AND INSTALLATION - Continued
TRUCK HITCH ROLLER AND BRACKET ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Truck Hitch Roller -- Removal.
Figure 2. Truck Hitch Roller Brackets.
Roller Bracket Installation
TRUCK HITCH ARM REMOVAL, INSTALLATION, AND REPAIR
Figure 1. Truck Hitch Arm.
Truck Hitch Arm Installation
Figure 2. Truck Hitch Guide Wheel.
TRUCK HITCH ARM REMOVAL, INSTALLATION, AND REPAIR - Continued
TRUCK HITCH HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Truck Hitch Hydraulic Cylinder -- Removal/Installation.
Truck Hitch Hydraulic Cylinder Installation
TRUCK HITCH EXTENSION ARM REMOVAL AND INSTALLATION
Figure 1. Truck Hitch Extension Arm -- Removal/Installation.
Truck Hitch Extension Arm Installation
CONVEYOR FLOOR ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Conveyor Floor Assembly -- Removal.
Conveyor Floor Assembly Removal -- Continued.
Figure 2. Conveyor Floor Assembly Lifting.
Conveyor Floor Assembly Installation
Figure 3. Conveyor Floor Assembly -- Installation.
Conveyor Floor Assembly Installation -- Continued.
CONVEYOR REAR AXLE ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Conveyor Rear Axle Assembly -- Removal/Installation.
Conveyor Rear Axle Assembly Removal -- Continued.
CONVEYOR REAR AXLE ASSEMBLY REMOVAL AND INSTALLATION - Continued
CONVEYOR IDLER ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Conveyor Idler Assembly -- Removal/Installation.
Conveyor Idler Assembly Removal -- Continued.
CONVEYOR IDLER ASSEMBLY REMOVAL AND INSTALLATION - Continued
CONVEYOR DRAG CHAIN REMOVAL, INSTALLATION, AND ADJUSTMENT
Figure 1. Conveyor Chain -- Removal.
Conveyor Drag Chain Removal -- Continued.
Figure 2. Conveyor Drag Chain Tensioner.
Figure 3. Conveyor Drag Chain -- Removal.
Figure 4. Conveyor Drag Chain -- Installation.
Conveyor Drag Chain Installation -- Continued.
Figure 5. Conveyor Chain -- Installation.
Conveyor Drag Chain Installation -- Continued.
Figure 6. Conveyor Drag Chain Tensioner.
Figure 7. Conveyor Drag Chain Slack.
CONVEYOR COVERS REMOVAL AND INSTALLATION
Figure 1. Conveyor Covers -- Removal.
Conveyor Covers Removal -- Continued.
Figure 2. Conveyor Covers -- Installation.
Conveyor Covers Installation -- Continued.
CONVEYOR DRIVE MOTOR AND CONVEYOR CHAIN REMOVAL, SERVICE, INSTALLATION, AND ADJUSTMENT
Figure 1. Conveyor Chain -- Removal.
Conveyor Drive Motor Removal -- Continued.
Figure 2. Conveyor Drive Motor Hydraulic Connections -- Removal.
Conveyor Drive Motor Removal -- Continued.
Figure 3. Conveyor Drive Motor -- Removal.
Conveyor Drive Motor Removal -- Continued.
Figure 4. Conveyor Drive Motor and Torque Hub -- Removal.
Figure 5. Conveyor Torque Hub -- Service.
Figure 6. Conveyor Drive Motor -- Installation.
Figure 7. Conveyor Drive Motor Hydraulic Connections -- Installation.
Figure 8. Conveyor Chain -- Installation.
Conveyor Drive Motor Installation -- Continued.
Figure 9. Conveyor Chain Adjustment.
Conveyor Chain Adjustment -- Continued.
TRACK REMOVAL AND INSTALLATION
Figure 1. Track Preparation.
Track Removal -- Continued.
Figure 2. Track -- Removal/Installation.
Track Installation
Figure 3. Track Preparation.
Track Installation -- Continued.
Track Installation -- Continued.
TORQUE HUB SERVICE, REMOVAL, AND INSTALLATION
Figure 1. Torque Hub.
Fill Torque Hub Oil
Figure 2. Torque Hub Hydraulics.
Torque Hub Removal -- Continued.
Figure 3. Torque Hub.
Torque Hub Removal -- Continued.
Figure 4. Torque Hub.
Torque Hub Installation -- Continued.
Figure 5. Torque Hub Hydraulics.
Torque Hub Installation -- Continued.
REAR TRACK ROLLERS REMOVAL AND INSTALLATION
Figure 1. Rear Track Rollers.
Rear Track Rollers Installation
FRONT IDLER ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Front Idler Assembly.
Figure 2. Front Idler Assembly.
FRONT IDLER ASSEMBLY REMOVAL AND INSTALLATION - Continued
FORWARD ROLLER BOGIE ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Forward Roller Bogie Assembly.
Forward Roller Bogie Assembly Removal -- Continued.
Figure 2. Forward Roller Bogie Assembly.
Forward Roller Bogie Assembly Installation -- Continued.
MIDDLE ROLLER IDLER BOGIE ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Roller Idler Assembly.
Roller Idler Assembly Removal -- Continued.
Figure 2. Roller Idler Assembly.
Roller Idler Assembly Installation -- Continued.
TRACK TENSION HYDRAULIC CYLINDER REMOVAL, INSPECTION, AND INSTALLATION
Figure 1. Track Tension Hydraulic Cylinder.
Track Tension Hydraulic Cylinder Inspection
SIDE LEFT PLATE REMOVAL AND INSTALLATION
Figure 1. Side Left Plate -- Removal/Installation.
Side Left Plate Removal -- Continued.
Side Left Plate Installation -- Continued.
RADIATOR COVER VENT REMOVAL AND INSTALLATION
Figure 1. Radiator Cover Vent -- Removal/Installation.
Radiator Cover Vent Installation
HYDRAULIC COVER VENT REMOVAL AND INSTALLATION
Figure 1. Hydraulic Cover Vent -- Removal.
Hydraulic Cover Vent Removal -- Continued.
Figure 2. NATO Slave Receptacle -- Disconnect.
Hydraulic Cover Vent Removal -- Continued.
Figure 3. NATO Slave Receptacle -- Removal.
Hydraulic Cover Vent Installation
Figure 4. NATO Slave Receptacle -- Connect.
Hydraulic Cover Vent Installation -- Continued.
Figure 5. Hydraulic Cover Vent -- Installation.
LEFT SIDE COVER VENT REMOVAL AND INSTALLATION
Figure 1. Left Side Cover Vent -- Removal/Installation.
Left Side Cover Vent Installation
SIDE RIGHT PLATE REMOVAL AND INSTALLATION
Figure 1. Side Right Plate -- Removal/Installation.
Side Right Plate Removal -- Continued
Side Right Plate Installation -- Continued
BEACON LIGHT ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Beacon Light -- Removal/Installation.
Beacon Light Removal -- Continued.
Figure 2. Beacon Light Mount -- Removal/Installation.
Beacon Light Mount Installation
ENGINE HOOD ASSEMBLY REMOVAL AND INSTALLATION
Figure 1. Engine Hood Assembly Bolts -- Removal.
Engine Hood Assembly Installation
ENGINE HOOD ASSEMBLY REMOVAL AND INSTALLATION - Continued
BOLT-ON SCREED EXTENSION REPAIR
Figure 1. Bolt-On Screed Extension Vertical Attack Angle Adjustment Screw -- Removal.
Bolt-On Screed Extension Vertical Attack Angle Adjustment Screw Installation
Figure 2. Bolt-On Screed Extension Vertical Adjustment Screw.
Bolt-On Screed Extension Vertical Adjustment Screw Installation
Figure 3. Screed Extension Heater Element -- Removal/Installation.
Screed Extension Heater Element Installation
JACKING AND LIFTING POINTS
Figure 1. Location of Jacking Points.
Figure 2. Location of Airbag Placement.
Figure 3. Location of Jacking Points.
Figure 4. Front Lifting Point Access Covers.
Figure 5. BMPM Lifting Points.
BMPM LIFTING POINTS -- CONTINUED

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