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CHAPTER 1. INTRODUCTION - TM-5-3895-371-24-P0016
Reporting Equipment Improvement Recommendations (EIRs)
Section II. DESCRIPTION AND DATA - TM-5-3895-371-24-P0018
Figure, 1-1. Major Components and Their Locations (Sheet 2 of 3).
Figure 1-1. Major Components and Their Locations (Sheet 3 of 3).
Tabulated Data - TM-5-3895-371-24-P0021
Nozzles
CHAPTER 2. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Section IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-3895-371-24-P0025
Hoses and fluid lines
Table 2-1. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 2-1. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES-continued
Section V. TROUBLESHOOTING - TM-5-3895-371-24-P0029
Table 2-2. Troubleshooting.
BITUMETER COUNTER INOPERATIVE
SPRAY STREAKS - TM-5-3895-371-24-P0032
APPLICATION RATE VARIES
SPRAY BAR DOES NOT SHIFT PROPERLY
INSUFFICIENT FLOW THROUGH SPRAY BAR
LEFT CONTROL VALVE LEAKS AT TOP
Section VI. MAINTENANCE OF ELECTRICAL SYSTEM - TM-5-3895-371-24-P0037
Removal-continued
Figure 2-1. Remove/Install Loom Bumper and Marker Lamps (Sheet 1 of 2)
Figure 2-1. Remove/lnstall Loom Bumper and Marker Lamps (Sheet 2 of 2).
Installation - TM-5-3895-371-24-P0041
Installation-continued - TM-5-3895-371-24-P0042
Body Lamps Wire Harness Routing.
Figure 2-3. Body Wiring Harness Routing.
Inspection and Repair of Harness.
Section VII. MAINTENANCE OF STOWAGE BOX - TM-5-3895-371-24-P0046
Section VIII. MAINTENANCE OF BELL
Figure 2-6. Disassemble/Assemble Bell Mechanism.
Section IX. MAINTENANCE OF HAND SPRAY GUN ASSEMBLY
Figure 2-8. Disassemble/Assemble Hand Spray Gun.
Section X. MAINTENANCE OF HYDRAULIC PUMP PROPELLER SHAFT - TM-5-3895-371-24-P0051
Figure 2-9. Remove/Install Hydraulic Pump Propeller Shaft. - TM-5-3895-371-24-P0052
Repair of Universal Joint
Section XI. MAINTENANCE OF HYDRAULIC PUMP CONTROL AND FRONT OVERRIDE CONTROL
Figure 2-11. Hydraulic Pump Controls (Sheet 2 of 2).
Section XII. MAINTENANCE OF HYDRAULIC TANK AND FILTER
Figure 2-12. Hydraulic Tank and Filter.
Hydraulic Filter Disassembly
Section XIII. MAINTENANCE AND ROUTING OF HYDRAULIC LINES
Installation - TM-5-3895-371-24-P0060
Figure 2-13. Maintenance and Routing of Hydraulic Lines.
Section XIV. MAINTENANCE OF HYDRAULIC CONTROL BOX
Assembly
Figure 2-14. Hydraulic Control Box (Sheet 1 of 2).
Figure 2-14. Hydraulic Control Box (Sheet 2 of 2).
Section XV. ROUTING OF CAB HYDRAULIC CONTROL BOX TO AIR CONTROL BOX HARNESS - TM-5-3895-371-24-P0066
Figure 2-15. Routing of Cab Hydraulic Control Box to Air Control Box Harness.
Section XVI. MAINTENANCE OF AIR CONTROL BOX
Figure 2-16. Disassemble/Reasemble Air Control Box.
Figure 2-17. Air Control Box Piping Diagram.
Figure 2-18. Air Control Box Wiring Connections.
Removal of 12-Volt Solenoid Valve
Section XVII. MAINTENANCE AND ROUTING OF AIR LINES
Figure 2-19. Maintenance and Routing of Air Lines. - TM-5-3895-371-24-P0074
Installation - TM-5-3895-371-24-P0075
Section XVIII. MAINTENANCE OF SPRAY BAR CONTROL CYLINDERS
Figure 2-20. Remove/lnstall Bar Shifting Control Cylinder.
Installation of Bar Shifting Control Cylinder
Figure 2-21. Remove/Install Bottom Bar On-Off Cylinder.
Removal of fop Bar On-Off Cylinder
Installation of Top Bar On-Off Cylinder
Figure 2-23. Removal of Bar Turn-Up Cylinders.
Section XIX. MAINTENANCE OF BITUMETER WHEEL ASSEMBLY
Figure 2-24. Main Air Valve and Bituminous Supply Tank Petcock.
Figure 2-25. Remove/Install Bitumeter Wheel Solenoid Valve and Air Chamber.
Installation of Bitumeter Wheel Solenoid Valve and Air Chamber
Removal of Bitumeter Wheel, Tires, and Bearings.
Figure 2-26. Remove/lnstall Bitumter Wheel, Tire and Bearing.
Section XX. MAINTENANCE OF BITUMETER AIR CONTROL RESERVOIR
Section XXI. MAINTENANCE OF PUMP TACHOMETER AND RECORDING BITUMETER
Figure 2-28. Remove/lnstall Pump Tachometer, Recording Bitumeter, and Cables.
Section XXII. MAINTENANCE OF HYDRAULIC MOTOR UNIVERSAL DRIVE
Figure 2-29. Remove/Install Pump Universal Drive.
Section XXIII. MAINTENANCE OF BURNER FUEL TANK
Figure 2-30. Remove/lnstall Burner Fuel Tank.
Section XXIV. MAINTENANCE OF EXTERNAL SMOKE STACKS
Figure 2-31. Remove/Install Smoke Stacks.
Section XXV. MAINTENANCE OF QUADRANT
Figure 2-32. Remove/Install Quadrant.
Disassembly
Figure 2-33. Disassemble/Reassemble Quadrant.
Section XXVI. VACU-FLO, INTAKE, AND CONTROL VALVES MAINTENANCE
Figure 2-34. Valves - Intake, Vacu-Flo and Control.
Figure 2-35. Remove/install Intake Valves.
Section XXVII. MAINTENANCE OF FILLING LINE
Figure 2-36. Remove/Install Filling Line and Strainer.
Section XVIII. MAINTENANCE OF TRANSFER VALVES
Figure 2-37. Remove/lnstall Transfer Valve.
Section XXIX. MAINTENANCE OF CONTROL VALVE
Figure 2-38. Control Valve Maintenance.
Section XXX. MAINTENANCE OF MANHOLE COVER - TM-5-3895-371-24-P0111
Figure 2-40. Disassemble/Assemble Manhole Cover.
Reassembly - TM-5-3895-371-24-P0113
Section XXXI. MAINTENANCE OF BLOWER ASSEMBLY - TM-5-3895-371-24-P0114
Removal of Blower Motor Control Valve
Figure 2-42. Disassemble/Reassemble Blower Assembly (Sheet 1 of 2).
Figure 2-42. Disassemble/Reassemble Blow Assembly (Sheet 2 of 2).
Figure 2-43. Remove/Install Fuel Pump From Blower End Cap.
Repair of Fuel Pump.
Figure 2-44. Fuel Pump
Disassembly of Burner Blower Drive Motor.
Figure 2-48. Remove/Install Pump Gears
Figure 2-49. Remove/Install Lower Case Plate and Seal.
Figure 2-52. Remove/Install Lower Case Seal.
Reassembly of Burner Blower Drive Motor.
Section XXXII. MAINTENANCE OF PORTABLE BURNER
Figure 2-53. Portable Burner.
Figure 2-54. Disassemble/Reassemble Portable Burner.
Section XXXIII. MAINTENANCE OF SPRAY BAR DISTRIBUTING LINES
Reassembly.
Figure 2-55. Remove/Install Spray Bar Distributing Lines and Component Parts (Sheet 1 of 2).
Figure 2-55. Remove/Install Spray Bar Distributing Lines and Component Parts (Sheet 2 of 2).
Section XXXIV. MAINTENANCE OF SPRAY BAR - TM-5-3895-371-24-P0133
Figure 2-56. Remove/Install Spray Bar Lines and Component Parts.
Remove left carry arm assembly (10) and left hinge section
Figure 2-57. Remove/Install End Tube Assembly.
Figure 2-58. Remove/Install Bearing Balls.
Remove flip valves
Figure 2-59. Remove/Install Flip Valves.
Figure 2-60. Disconnect/Connect Swivel Toggle Rods.
Cleaning and Inspection
Reassembly - TM-5-3895-371-24-P0142
Section XXXV. MAINTENANCE OF LOW PRESSURE BURNER ASSEMBLY
Installation - TM-5-3895-371-24-P0144
CHAPTER 3. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 3-1. Direct Support and General Support Troubleshooting.
Section III. GENERAL MAINTENANCE
Section IV. REPAIR OF HYDRAULIC PUMP
Figure 3-2. Hydraulic Motor Pressure Adjustment.
Removal of Hydraulic Pump
General Instructions (Before Disassembly of Hydraulic Pump).
Figure 3-4. Hydraulic Pump Sectional Drawing (Sheet 1 of 2) - TM-5-3895-371-24-P0153
Figure 3-4. Hydraulic Pump Sectional Drawing (Sheet 2 of 2)
Figure 3-5. Charge Pump Upper Valve Plate.
Figure 3-7. Charge Pump Lower Valve Plate.
Disassemble Override Control
Figure 3-10. Override Control.
Figure 3-12. Removing Retaining Ring.
Figure 3-13. Control Valve Spool with Valve Sleeve.
Figure 3-14. Cylinder Cover with Transfer Tube. - TM-5-3895-371-24-P0161
Figure 3-16. Control Housing Cover.
Figure 3-18. Removing Housing.
Figure 3-19. Marking Number 1 Piston.
Examine the block assembly
Figure 3-21. Block Rework Specifications.
Figure 3-22. Return Plate Disassembly.
Figure 3-23. Removing Cam Reaction P/ate.
Figure 3-24. Removing Flange Square Ring.
Figure 3-26. Removing Shaft Assembly.
Assemble Hydraulic Pump
Figure 3-28. Installing Pump Shaft Assembly.
Figure 3-29. Installing Shaft Seal Retainer.
Figure 3-30. Cam `Reaction to Wear" Plate.
Figure 3-32. Inspecting Piston Shoe.
Figure 3-34. Three Groove and Two Groove Pistons.
Figure 3-35. Inspecting Piston Body.
Figure 3-37. Return Plate Assembly.
Figure 3-38. Rotating Group Assembly.
Figure 3-39. Positioning Rotating Group. - TM-5-3895-371-24-P0180
Figure 3-40. Positioning Pump Housing.
Figure 3-41. Inspecting Trunnions.
Figure 3-43. Inspecting Pump Cover.
Figure 3-44. Pump Cow Rework specifications.
Figure 3-45. Installing Pump Cover. - TM-5-3895-371-24-P0185
Figure 3-47. Inspecting Outer Rotor. - TM-5-3895-371-24-P0186
Figure 3-49. Checking Charge Pump Clearance.
Figure 3-51. Charge Pump Cover.
Assemble Override Control
Figure 3-53. Cylinder with Servo Plunger.
Figure 3-55. Valve Sleeve in Piston.
Figure 3-56. Control Valve Spool with Cam Follower. - TM-5-3895-371-24-P0192
Figure 3-57. Cam Actuator Arm and Cam Follower.
Section V. REPAIR OF HYDRAULIC MOTOR
Figure 3-58. Remove/Install Hydraulic Motor (Sheet 1 of 2).
Figure 3-58. Remove/Install Hydraulic Motor (Sheet 2 of 2).
Disassemble Tachometer Drive Assembly
General Instructions (Before Disassembly of Hydraulic Motor).
Figure 3-60. Motor - Hydraulic (Sheet 1 of 2).
Figure 3-60. Motor - Hydraulic (Sheet 2 of 2).
Figure 3-61. Removing Low Pressure Relief Valve.
Figure 3-63. Marking Across Cover-Housing Parting Line.
Figure 3-65. Removing Housing Capscrews.
Figure 3-66. Removing Housing.
Figure 3-68. Removing Cylinder Block.
Figure 3-69. Inspecting Cylinder Block.
Figure 3-71. Removing Pistons and Return Plate.
Figure 3-72. Removing Pistons and Return Plate.
Figure 3-74. Removing Shaft Seal Retainer Capscrews.
Reassemble Hydraulic Motor.
Figure 3-77. Installing Motor Shaft Assembly.
Figure 3-79. Inspecting Cam Wear Plate.
Figure 3-81. Inspecting Piston.
Figure 3-83. Inspecting Piston Body. - TM-5-3895-371-24-P0214
Figure 3-84. Three Groove and Two Groove Pistons.
Figure 3-86. Installing Pistons and Return Plate.
Figure 3-87. lnstalling Return Plate Clips. - TM-5-3895-371-24-P0217
Figure 3-88. Installing Block Assembly. - TM-5-3895-371-24-P0218
Figure 3-89. Installing Housing. - TM-5-3895-371-24-P0219
Figure 3-90. Inspecting Motor Cover.
Figure 3-92. Installing Motor Cover.
Figure 3-94. Installing Low Pressure Relief Valve.
Figure 3-95. Installing High Pressure Relief Valve Body.
Figure 3-97. High Pressure Relief Valve and Pilot.
Figure 3-99. High Pressure Relief Valve.
Install Motor
Section VI. REPLACE ASPHALT PUMP - TM-5-3895-371-24-P0227
Figure 3-101. Disconnect/Connect Control Linkage and Manifold. - TM-5-3895-371-24-P0228
Figure 3-102. Remove/Install Covers.
Figure 3-103. Remove/Install Asphalt Pump.
Section VII. REPAIR OF COMBUSTION CHAMBER
Figure 3-104. Remove/Install Combustion Chamber Components.
Section VIII. REPAIR OF ASPHALT TANK AND HOSES
Figure 3-105. Remove/Install Tank Forward Support Braces. - TM-5-3895-371-24-P0234
Figure 3-106. Remove/Install Hose Brace
Figure 3-108. Remove/Install Tank Rear Support Braces. - TM-5-3895-371-24-P0236
Figure 3-109. Disconnect/connect Control Linkage and Manifold.
Figure 3-110. Disconnect/Connect Micro Switch and Cables. - TM-5-3895-371-24-P0238
Figure 3-111. Remove/Install Low Pressure Burner Assembly, - TM-5-3895-371-24-P0239
Figure 3-112. Remove/Install Manifold.
Figure 3-113. Remove/Install Asphalt Pump.
Remove control valve.
Figure 3-114. Disconnect/Connect Electrical Cable.
Figure 3-115. Support Tank with Sling and Hoist
Installation-continued - TM-5-3895-371-24-P0245
Asphalt Hose
Repair of Adapter and Fittings.
Figure 3-116. Asphalt Hoses (Metal) and Connectors.
CHAPTER 4. REPAIR OF PLATFORMS AND WALKWAYS
Figure 4-1. Remove/Install Guard Rail - TM-5-3895-371-24-P0251
Figure 4-2. Remove/Install Platform.
Figure 4-3. Disconnect/Connect Manifold. - TM-5-3895-371-24-P0253
Figure 4-4. Disconnect/Connect Control Linkage. - TM-5-3895-371-24-P0254
Figure 4-5. Remove/Install Air Control Box Components.
Figure 4-6. Disconnect/Connect Terminal Strip Wires. - TM-5-3895-371-24-P0256
Figure 4-7. Disconnect/Connect Fender and Step.
Figure 4-8. Disconnect/Connect Override Cable.
Figure 4-9. Displace/Mount Auxiliary Hoses.
Figure 4-11. Remove/Install Platform Attaching Parts.
Installation.
Section II. REPAIR OF SIDE WALKWAYS - TM-5-3895-371-24-P0262
Figure 4-12. Passenger Side and Driver's Walkway (Sheet 1 of 2).
Figure 4-12. Passenger Side and Driver's Walkway (Sheet 2 of 2).
Install Driver's Side Walkway
Figure 4-13. Rear Wheel Splash Guard.
Remove Tool Box
Figure 4-14. Tool Box.
CHAPTER 5. REPAIR OF SPRAY BAR SUBFRAME
Figure 5-2. Remove/Install Platform.
Figure 5-3. Remove/Install Left Side Platform and Step.
Figure 5-4. Disassemble/Assemble Sub frame (Sheet 1 of 2).
Figure 5-4. Disassemble/Assemble Subframe (Sheet 2 of 2).
Figure 5-5. Remove/Install Raising Bar Spring.
Reassembly - TM-5-3895-371-24-P0276
CHAPTER 6. REPAIR OF HYDRAULIC TANK
Installation - TM-5-3895-371-24-P0279
CHAPTER 7. REPAIR OF SPRAY BAR AIR CYLINDERS
Disassembly of Turn Up and On-Off Control Cylinders.
Figure 7-2. Disassemble/Assemble Bar On-Off Cylinder.
Reassembly of Turn Up and On-Off Control Cylinders-continued
CHAPTER 8. REPAIR OF BITUMETER AIR CHAMBER
Figure 8-1. Disassemble/Reassemble Bitumeter Air Chamber.
CHAPTER 9. REPAIR OF ASPHALT PUMP
Figure 9-1. Disassemble/Reassemble Asphalt Pump.
Clean and Inspect.
CHAPTER 10. REPAIR OF LOW PRESSURE BURNER ASSEMBLY
Figure 10-1. Disassemble/Reassemble Low Pressure Burner Assembly.
CHAPTER 11. REPAIR OF BURNER FUEL TANK
Removal of Fuel Gage.
CHAPTER 12. REPAIR OF ASPHALT TANK GAGE
Figure 12-1. Disassemble/Assemble Asphalt Tank Gage (Sheet 2 of 2).
Disassembly.
Installation of Gage.
Discharge Header Strainer.
APPENDIX A. REFERENCES - TM-5-3895-371-24-P0300
Other Publications-continued - TM-5-3895-371-24-P0301
Other Publications-continued - TM-5-3895-371-24-P0302
APPENDIX B. MAINTENANCE ALLOCATION CHART
Explanation of Columns in the MAC, Section II.
Explanation of Columns in Tool and Test Equipment Requirements, Section III.
MAINTENANCE ALLOCATION CHART FOR DISTRIBUTOR, BITUMINOUS MATERIAL, TRUCK MOUNTED
Section II - ASSIGNMENT OF MAINTENANCE FUNCTIONS.
Section II - ASSIGNMENT OF MAINTENANCE FUNCTIONS-continued - TM-5-3895-371-24-P0309
Section II - ASSIGNMENT OF MAINTENANCE FUNCTIONS-continued - TM-5-3895-371-24-P0310
Section II - ASSIGNMENT OF MAINTENANCE FUNCTIONS-continued - TM-5-3895-371-24-P0311
Section II - ASSIGNMENT OF MAINTENANCE FUNCTIONS-continued - TM-5-3895-371-24-P0312
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
APPENDIX D. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-3895-371-24-P0315
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-3895-371-24-P0316
APPENDIX E. ILLUSTRATED LIST OF MANUFACTURED ITEMS
Section II. PART NUMBER INDEX
Section III. ILLUSTRATED MANUFACTURING INSTRUCTIONS
Figure E-2. Nylon Tubing and Fittings.
TM-5-3895-371-24-P Bituminous Distributor Body M918 Model D-63 Manual
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
