MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTIONMaintenance FunctionsExplanation of Columns in the MACExplanation of Columns in the Tools and Test Equipment RequirementsTable 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM).Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 1. Maintenance Allocation Chart (MAC) for the Bituminous Material Paving Machine (BMPM) -- Continued.Table 2. Tools and Test Equipment for BMPM.Table 2. Tools and Test Equipment for BMPM -- Continued.EXPENDABLE AND DURABLE ITEMS LISTTable 1. Expendable and Durable Items List -- Continued.Table 1. Expendable and Durable Items List -- Continued.Table 1. Expendable and Durable Items List -- Continued.Table 1. Expendable and Durable Items List -- Continued.Table 1. Expendable and Durable Items List -- Continued.Table 1. Expendable and Durable Items List -- Continued.Table 1. Expendable and Durable Items List -- Continued.TOOL IDENTIFICATION LISTTable 1. Tool Identification List -- Continued.Table 1. Tool Identification List -- Continued.Table 1. Tool Identification List -- Continued.Table 1. Tool Identification List -- Continued.HYDRAULIC MANIFOLDS AND BULKHEADSFigure 1. Main Hydraulic Manifold -- Location.Table 1. Main Hydraulic Manifold -- Location.Figure 2. Main Hydraulic Manifold Top Side.Figure 3. Main Hydraulic Manifold Right Side.Table 3. Main Hydraulic Manifold Right Side -- Continued.Table 3. Main Hydraulic Manifold Right Side -- Continued.Figure 4. Main Hydraulic Manifold Left Side.Table 4. Main Hydraulic Manifold Left Side.Figure 5. Main Hydraulic Manifold Front Side.Figure 6. Hopper Wing Hydraulic Manifold -- Location.Figure 7. Hopper Wing Hydraulic Manifold Rear Side.Figure 8. Hopper Wing Hydraulic Manifold Top Side.Figure 9. Hopper Wing Hydraulic Manifold Right Side.Figure 10. Hopper Wing Hydraulic Manifold Left Side.Figure 11. Hopper Wing Hydraulic Manifold Front Side.Figure 12. Vibrator/Blower Hydraulic Manifold -- Location.Figure 13. Vibrator/Blower Hydraulic Manifold Right Side.Figure 14. Vibrator/Blower Hydraulic Manifold Left Side.Figure 15. Vibrator/Blower Hydraulic Manifold Front Side.Figure 16. Flow Divider Auger Lift Hydraulic Manifold -- Location.Figure 17. Flow Divider Auger Lift Manifold Rear Side.Figure 18. Flow Divider Auger Lift Manifold Top Side.Figure 19. Flow Divider Auger Lift Manifold Bottom Side.Figure 20. Hydraulic Bulkheads -- Location.Figure 21. Left and Right Screed Lift Cylinder Bulkheads (View from Engine).Figure 22. Main Bulkhead (View from Screed).Table 22. Main Bulkhead (View from Screed) -- Continued.Table 22. Main Bulkhead (View from Screed) -- Continued.Figure 23. Main Bulkhead (View from Engine).Table 23. Main Bulkhead (View from Engine) -- Continued.Table 23. Main Bulkhead (View from Engine) -- Continued.Figure 24. Flow Divider Screed Extension Vibrator -- Location.Figure 25. Flow Divider Screed Extension Vibrator Left Side.Figure 26. Flow Divider Screed Extension Vibrator Right Side.Figure 27. Return Block Screed Vibrator -- Location.Figure 28. Return Block Screed Vibrator Top Side.Figure 29. Return Block Screed Vibrator Front Side.Figure 30. Return Block Screed Vibrator Back Side.HYDRAULIC PRESSURE TESTINGFigure 1. Hydraulic Gauge.Hydraulic Pressure Testing at Hydraulic HoseELECTRICAL TESTINGMeasuring for VoltageELECTRICAL TESTING - ContinuedPLUS ONE SERVICE TOOL SETUP AND USERS GUIDEFigure 1. Left Access Panel and Cable Connections.Figure 2. Control Pedestal.Figure 3. Propel Switch Function Status Window.Switch Function Status Joy Stickure 4. Left Keypads Switch Function Status Window.Figure 5. Right Keypads Switch Function Status Window.Table 1. Switch Reference Designator to Switch Function Cross Reference.Table 1. Switch Reference Designator to Switch Function Cross Reference -- Continued.TORQUE LIMITSTable 1. Torque Specifications for Standard Inch Fasteners -- BMPM, Non-Engine.Table 1. Torque Specifications for Standard Inch Fasteners -- BMPM, Non-Engine -- Continued.Table 2. Standard Inch Cap Screw Markings and Torque Values -- Engine -- Continued.Table 3. Torque Specifications for Metric Fasteners -- BMPM, Non-Engine.Table 4. Metric Capscrew Markings and Torque Values -- Engine.CONVEYOR TROUBLESHOOTING FIGURE REFERENCESELECTRICAL TROUBLESHOOTING FIGURE REFERENCESFigure 2. Horn Button and Lights Switch.Figure 3. Relay Location.Figure 5. Breaker Tripped.Figure 6. Breaker Testing.Figure 7. Electric Timer.Figure 8. Relay Testing.Figure 9. Terminal Block.Figure 10. Time Delay Relay.Figure 11. Toggle Switch.Figure 12. Right Console EMERGENCY STOP.Figure 13. Heater Element.Figure 14. Neutral Signal.Figure 15. Joystick.Figure 16. Starter Solenoid.Figure 17. Right Console EMERGENCY STOP.Figure 18. Power Relay.Figure 19. Run Stop Test.Figure 20. Converter.Figure 21. Keyless Engine Switch.Figure 22. Starter Posts.Figure 25. Electric Generator.Figure 26. Backup Alarm.ENGINE TROUBLESHOOTING FIGURE REFERENCESFigure 3. Check Circuit Continuity.Figure 5. Check Injector and Injector Harness Continuity.Figure 7. Check For Injector Harness Short To Ground.Figure 9. Check Short Circuit to Ground in Engine Harness.Figure 11. Check Engine Harness Continuity.Figure 13. Check Battery Negative for Open Circuit.Figure 14. Check Oil Pressure Switch Resistance.Figure 16. Check Harness Circuit.Figure 18.Figure 20. Check Fuse Installation.Figure 22. Check Fuse Installation.Figure 24. Check ECM Supply and Return Voltage.Figure 26. Measure Relay Resistance.Figure 27. Measure Signal and Return Voltage.Figure 28. Check for Open Circuit in Relay Return.Figure 29. Measure Intake Air Heater Signal Resistance.Figure 31. Check Actuator Diagnostic Signal Voltage and Return Circuit.Figure 32. Check For Open Fuel Pump Actuator Return Circuit.Figure 33. Test Fuel Pump Actuator Diagnostic Signal Voltage.Figure 35. Check For Pin-To-Pin Short Circuit In Engine Harness.Figure 37. Test For Pin-To-Pin Short Circuit In ECM Harness.igure 39. Measure Pin to Pin Resistance.Figure 41. Check Fuel Pump Actuator Short To Ground.Figure 43. Check ECM Harness Short To Ground.Figure 45. Measure Sensor Connector Resistance.Figure 47. Measure Resistance in ECM Harness.Figure 48. Check Battery Supply Circuit Resistance.Figure 49. Attach Fuel Pressure Gauge.Figure 50. Disconnect Fuel Rail Drain Line.Figure 52. Install Injector Leakage Isolation Tool.Figure 53. Cooling Fan Belt Tensioner.Figure 54. Remove Fuel Drain Line From Fuel Pump.Figure 55. Remove Fuel Drain Line From Fuel Rail.Figure 56. Fuel Filter Pressure.Figure 57. Measure Intake Air Heater Return Resistance.HYDRAULIC TROUBLESHOOTING FIGURE REFERENCESFigure 3. Main Hydraulic Manifold Test Port.Figure 5. Track Tension Test Port.Figure 6. Hydraulic Shutoff Valves.Figure 7. Electric Generator Coupler.SCREED TROUBLESHOOTING FIGURE REFERENCESWIRING HARNESS LOCATION AND CONNECTOR END VIEWSFigure 2. W1 J2, W1 J28, W1 J29.Figure 3. W1 J4, W1 J10.Figure 4. W1 J6, W1 J21.Figure 5. W1 J7, W1 J9.Figure 6. W1 J11, W1 J30, W1 J31, W1 J32, W1 J33.Figure 7. W1 J12, W1 J13, W1 J15.Figure 8. W1 J14, W1 J40, W1 J41, W1 J42, W1 J43, W1 J50, W1 J51.Figure 9. W1 J16, W1 J17.Figure 10. W1 J18, W1 J25, W1 J26, W1 J27, W1 J44.Figure 11. W1 J20.Figure 13. W1 J23, W1 J37, W1 J45, W1 J48.Figure 14. W1 J24, W1 J36, W1 J46, W1 J47.Figure 15. W1 J49.Figure 16. W2 J1, W2 J2, W2 J3, W2 J4, W2 J5.Figure 17. W3 J1.Figure 18. W4 J1.Figure 19. W5 J1.Figure 20. W6 J1, W6 J3.Figure 21. W6 J2.Figure 22. W6 J4, W6 J5.Figure 23. W7 J1.Figure 24. W8 J1.Figure 25. W9 J1, W9 J2, W9 J3, W9 J4.Figure 26. W9 J5, W9 J6, W9 J7, W9 J8, W9 J9, W9 J10, W9 J11, W9 J12.Figure 27. W10 J1, W10 J2, W10 J4, W10 J5, W10 J6, W10 J8, W10 J9, W10 J10, W10 J11, W10 J12, W10 J13, W10 J14, W10 J15, W10 J16, W10 J17, W10 J18, W10 J19.Figure 28. W10 J3, W10 J7, W10 J20, W10 J21, W10 J22, W10 J23, W10 J24, W10 J25, W10 J26, W10 J27, W10 J28, W10 J29.Figure 29. W11 J1, W11 J2, W11 J3, W11 J4, W11 J5, W11 J6.Figure 30. W12 J9, W12 J10, W12 J11, W12 J12.Figure 31. W12 J1, W12 J2, W12 J3, W12 J4, W12 J5, W12 J6, W12 J7, W12 J8.Figure 32. W13 J1, W13 J2.Figure 33. W14 J1, W14 J2, W14 J3, W14 J4, W14 J5.Figure 34. W15 J1.Figure 35. W16 J1, W16 J4, W16 J5, W16 J6.Figure 36. W16 J2, W16 J3.Figure 37. W17 J1.Figure 38. W18 J1.Figure 39. W19 J1, W19 J2, W19 J3, W19 J4, W19 J5, W19 J6, W19 J7.Figure 40. W20 J1, W20 J2.Figure 42. W22 J1, W22 J2, W22 J3.Figure 43. W23 J1, W23 J2, W23 J3, W23 J4, W23 J5, W23 J6, W23 J7, W23 J8, W23 J9.Figure 44. W24 C1, W24 C2.Figure 45. W25 C1, W25 C6, W25 C7, W25 C8, W25 C14.Figure 46. W25 C3, W25 C4, W25 C9, W25 C10, W25 C11, W25 C12, W25 C13.Figure 47. W26 J1, W26 J2.Figure 48. Communication Cables Right Pedestal.Figure 49. Communication Cables Propel ECM.Figure 50. Communication Cables Left Pedestal.Figure 51. Communication Cables Screed ECM.RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMSRECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS - ContinuedRECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS - ContinuedRECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS - ContinuedRECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS - ContinuedRECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS - ContinuedRECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS - ContinuedRECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS - ContinuedFO-1. Hydraulic Schematic (Sheet 1 of 5)FO-2. Hydraulic Schematic (Sheet 2 of 5)FO-3. Hydraulic Schematic (Sheet 3 of 5)FO-4. Hydraulic Schematic (Sheet 4 of 5)FO-5. Hydraulic Schematic (Sheet 5 of 5)FO-6. Communication SchematicFO-7. Battery Cable SchematicFO-8. W1FO-9. W2FP-10. W3FO-11. W4FO-12. W5FO-13. W6FO-14. W7FO-15. W8FO-16. W9FO-17. W10FO-18. W11FO-19. W12FO-20. W13FO-21. W14FO-22. W15FO-23. W16FO-24. W17FO-25. W18FO-26. W19FO-27. W20FO-28. W21FO-29. W22FO-30. W23FO-31. W24FO-32. W25 (Sheet 1 of 3)FO-33. W25 (sheet 2 of 3)FO-34. W25 (Sheet 3 of 3)FO-35. W26