TM 5-3895-373-34
2.19
REPLACE/REPAIRFUEL INJECTION PUMP.
This task covers:
a.
Remove
b.
Disassemble
c.
Clean
d.
Inspect
e.
Assemble
f.
Test
g.
Install
INITIAL SETUP
Tools:
Personnel Required:
General mechanic’s automotive tool kit
Two 62B construction equipment repairers. Second person
(Item 106, Appendix D)
needed to help with rotating the radiator fan during installation.
Bench vise (Item 112, Appendix D)
Contact point dresser (Item 37, Appendix D)
References:
Dial indicator (Item 52, Appendix D)
TM 5-3895-373-10
DPA tool kit (Item 104, Appendix D)
TM 5-3895-373-20
DPA workbench tool kit (Item 105, Appendix D)
TM 5-3895-373-24P
Drain pan (Item 63, Appendix D)
TM 9-4910-778-14&P
Fuel injection pump mounting jig (Item 53, Appendix D)
Fuel injector test stand (Item 102, Appendix D)
Equipment Condition:
Plastic hammer (Item 49, Appendix D)
Front top left access door opened per TM 5-3895-373-10.
Slide caliper (Item 20, Appendix D)
Front top right access door opened per TM 5-3895-373-10.
Snap ring pliers (Item 66, Appendix D)
Radiator drained per TM 5-3895-373-20.
Socket wrench adapter (Item 5, Appendix D)
Lower coolant hose removed at water pump per
Stud remover and setter (Item 99, Appendix D)
TM 5-3895-373-20.
Thickness gage (Item 46, Appendix D)
Throttle control cable disconnected per TM 5-3895-373-20.
Torque wrench, 5 to 150 lb-in (Item 129, Appendix D)
Fuel filter to fuel injector lines removed per
Torque wrench, 150 to 750 lb-in (Item 130, Appendix D)
TM 5-3895-373-20.
Fuel injector lines removed per paragraph 2.18.
Materials/Parts:
Fuel shutoff solenoid removed per TM 5-3895-373-20.
Calibrating fluid (Item 2, Appendix B)
Exhaust mufflers and pipes removed per
Cleaning solvent (Item 31, Appendix B)
TM 5-3895-373-20 (for installation only).
Electrical insulating compound (Item 10, Appendix B)
Valve cover removed per TM 5-3895-373-20
Lint-free cloth (Item 7, Appendix B)
(for installation only).
Lubricating oil (Item 19, Appendix B)
Machinery wiping towels (Item 37, Appendix B)
Protective caps (Item 3, Appendix B)
Tags (Item 34, Appendix B)
Thread locking compound (Item 13, Appendix B)
Thread locking compound solvent (Item 32, Appendix B)
Antipilferage seal
Diesel engine parts kit
Fuel injection pump gasket
Gasket
Helical compression spring
Lock wire
Lockwashers
Tachometer generator gasket
Wire rope
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