TM 5-3895-373-34
2.16
ENGINE REPLACEMENT.
This task covers:
a.
Remove
b.
Clean
c.
Install
INITIAL SETUP
Tools:
Personnel Required:
General mechanic’s automotive tool kit
Three 62B construction equipment repairers. Second person
(Item 106, Appendix D)
needed for removal of components; second and third person
Adjustable wrench (Item 114, Appendix D)
needed for hoisting engine and pump assembly.
Automotive engine stand (Item 97, Appendix D)
Chain assembly (Item 29, Appendix D)
References:
Combination wrench (Item 115, Appendix D)
TM 5-3895-373-10
Combination wrench (Item 116, Appendix D)
TM 5-3895-373-12
Crowbar (Item 36, Appendix D)
TM 5-3895-373-20
Crowfoot wrench (Item 123, Appendix D)
TM 5-3895-373-24P
Drain pan (Item 63, Appendix D)
Hex head screw cap (Item 77, Appendix D)
Equipment Condition:
Lifting shackle (Item 82, Appendix D)
Torque wrench, 0 to 175 lb-ft (Item 132, Appendix D)
Right access door opened per TM 5-3895-373-10.
Torque wrench, 100 to 500 Ib-ft (Item 133, Appendix D)
Right access cover removed per TM 5-3895-373-10.
Sling strap (Item 98, Appendix D)
Left access door opened per TM 5-3895-373-10.
Socket wrench adapter (Item 6, Appendix D)
Left access cover removed per TM 5-3895-373-10.
Socket wrench set (Item 135, Appendix D)
Front top right and front top left access door slot removed per
TM 5-3895-373-20.
Materials/Parts:
Rear top left access door opened per TM 5-3895-373-10.
Anti-seize compound (Item 8, Appendix B)
Engine access cover removed per TM 5-3895-373-20.
Cleaning cloth (Item 6, Appendix B)
Exhaust muffler and pipes removed per TM 5-3895-373-20.
Cleaning solvent (Item 31, Appendix B)
Hydraulic oil cooler removed per TM 5-3895-373-20.
Electrical insulating compound (Item 10, Appendix B)
Radiator removed per TM 5-3895-373-20.
Electrical insulating varnish (Item 38, Appendix B)
Machinery wiping towels (Item 37, Appendix B)
Protective caps (Item 3, Appendix B)
Tags (Item 34, Appendix B)
Thread locking compound (Item 13, Appendix B)
Thread locking compound solvent (Item 32, Appendix B)
Tie wraps (Item 36, Appendix B)
Cotter pin
Lockwashers
Self-locking hex nuts
Self-locking screws
Shock mounts
Solvent
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