TM 5-3895-373-20
CHAPTER 11
BODY, CAB, AND HOOD MAINTENANCE
Para
Page
General Maintenance Procedures......................................................................................................... 11.1
11-1
Repair Access Doors and Covers ......................................................................................................... 11.2
11-2
Replace Operator Control Console Support Frame .............................................................................. 11.4
11-34
Replace/Repair Seat Assembly............................................................................................................. 11.5
11-41
Replace Walkways, Screed Guard Plates, and Screed Handrail.......................................................... 11.3
11-13
11.1.
GENERAL MAINTENANCE PROCEDURES.
All unit level maintenance shall be performed in
accordance with good and safe shop practices. Observe
the following general instructions and requirements when
performing body, cab, and hood maintenance.
a.
Areas of the paving machine exposed to
paving material buildup require cleaning prior
to disassembly. Use hammers, chisels, and
scrapers to remove thickest sections of
buildup. If available, use heater gun to soften
deposits adhering to components; remove
softened buildup with putty knife. When
heating paving material, keep second person
with fire extinguisher at hand and avoid
overheating. If heater gun is not available, use
solvent or fuel washdown system to soften
paving material.
b.
Thread locking compound is used with most
threaded fasteners. If a threaded fastener will
not break loose, heat threaded area of
fastener from 500° to 6000F (232° to 315°C)
with heater gun. If the special solvent used to
remove thread locking compound from screw
threads fails to remove buildup, discard
fastener.
c.
Discard all removed gaskets, seals, preformed
packings,
self-locking
nuts,
lockwashers,
spring pins, and deformed hardware.
d.
Inspect all removed components for obvious
wear or damage. Replace all worn, bent,
broken, or otherwise damaged parts.
e.
Inspect all removed fasteners for thread
damage. If thread damage is found, replace
fastener. Replace flat washers if galled or
bent. Use screw extractor set (Item 15,
Appendix E) to remove broken studs or
screws.
f.
Clean painted surfaces thoroughly before
repainting. Do not paint over rust or corrosion.
Cover air breather ports and hydraulic
components. Do not paint bearings or other
parts
that
require
surface
lubrication.
Reference TM 43-0139 for equipment painting
requirements.
g.
Torque values cited in the text apply to
modified SAE Grade 8 fasteners at required
clamping loads.
h.
Use only authorized replacement parts. Refer
to TM 5-3895-373-24P, Repair Parts and
Special Tools List (RPSTL) for authorized
replacement parts.
i.
Observe all warnings and cautions. Wear
protective clothing and equipment as specified.
Observe the Safety and Hazard Warnings
provided in TACOM technical bulletin TB 43-
0216.
11-1
