TM 5-3895-373-34
2.24
REPAIR ALTERNATOR - Continued.
E.
ASSEMBLE - Continued.
5.
INSTALL STATOR INTO COLLECTOR RING END
SHIELD.
a.
Install stator (11) into collector ring end shield
(12). Make sure stator leads align with mounting
eyes on rectifier.
b.
Insert stator leads (13) through mounting eyes.
c.
Solder stator leads (13) per MIL-STD-2000A,
ensuring wires do not touch rotor (29) when
installed.
6.
INSTALL DRIVE END BELL ONTO COLLECTOR
RING END SHIELD.
a.
Insert electrical cover (28) through rectifier (25)
into bore in collector ring end shield (12). Make
sure electrical cover is fully seated and aligned
with transistor opening. End of cover should be
flush with rectifier (25).
b.
Install assembled rotor and drive end bell (10)
into stator (11) and collector ring end shield (12).
Make
sure
match
marks
made
before
disassembling alternator are aligned.
c.
Insert a thickness gage, between stator (11) and
rotor
(29)
to
measure
minimum
correct
clearance between components of 0.007 in. (0,
2 mm). Insert through openings in drive end
bell.
d.
Hold
assembled
components
together
in
centered position and install oval head machine
screws (9) hand tight.
e.
Refer to illustration and tighten oval head
machine screws crosswise to 42 lb-in (4, 8 Nm).
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