TM 5-3895-373-20
7.12.
REPLACE/REPAIR WORK LIGHTS - Continued.
B.
REPAIR - Continued.
3.
INSPECT LIGHT UNIT AND WIRE HARNESS.
a.
Inspect light unit for chips or cracks to lens or
reflector. Check bracket and bulb holder for
damage. Replace damaged light unit.
b.
Inspect components of electrical harness for
cracks, breaks, charring, or other signs of
damage. Repair damaged wire harness per
paragraph 7.20.
4.
INSTALL WIRE HARNESS CONNECTOR.
a.
Slide outer wireholder (17), rubber grommet
(18), and inner wireholder (19) onto wire harness
(20).
b.
Use wire strippers to remove approximately 0.21
to 0.22 in. (5,25 to 5,75 mm) of wire jacket from
wire harness (20) wires.
c.
Crimp wire terminals (21) onto wire harness (20)
wires at crimp wings, using a crimping tool.
d.
Solder wire harness (20) wires on wire terminals
(21) per MIL-STD-2000A with a soldering iron.
e.
Install wire harness (20) into housing (13).
f.
Insert inner wireholder (19) and rubber grommet
(18) into the hole in back of housing (13).
g.
Slide outer wireholder (17) against rubber
grommet (18). Slide inner wireholder (19)
against rubber grommet.
h.
Install
machine
screw
(16)
through
outer
wireholder (17) and rubber grommet (18).
Tighten screw to expand rubber grommet.
i.
Install wire terminals (21) into wire harness
connector (14).
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