TM 5-3895-373-34
SECTION III. ENGINE MAINTENANCE
Para
Page
Diesel Engine Repair
............................................................................................................................
2.17
2-153
Engine Replacement ............................................................................................................................
2.16
2-82
Replace Cylinder Head Assembly...........................................................................................................
2.15
2-62
2.15 REPLACE CYLINDER HEAD ASSEMBLY.
This task covers:
a.
Remove
b.
Clean
c.
Install
INITIAL SETUP
Tools:
Personnel Required:
General mechanic’s automotive tool kit
Two 62B construction equipment repairers. Second person
(Item 105, Appendix D)
needed to assist in hoisting the cylinder head assembly and
Chain assembly (Item 29, Appendix D)
removing and installing the muffler support bracket.
Cleaning brush (Item 12, Appendix D)
Stud remover and setter (Item 98, Appendix D)
References:
Torque wrench (Item 132, Appendix D)
TM 5-3895-373-10
TM 5-3895-373-20
Material/Parts:
TM 5-3895-373-24P
Cleaning solvent (Item 31, Appendix B)
Electrical insulating compound (Item 10, Appendix B)
Equipment Conditions:
Electrical insulating varnish (Item 38, Appendix B)
Left access door open per TM 5-3895-373-10.
Engine oil (Item 22, Appendix B)
Left access cover removed per TM 5-3895-373-10.
Lint-free cloth (Item 7, Appendix B)
Front top right and front top left access doors removed per
Pipe sealant (Item 27, Appendix B)
TM 5-3895-373-10.
Tags (Item 34, Appendix B)
Rear top left access door open per TM 5-3895-373-10.
Thread locking compound (Item 13, Appendix B)
Radiator drained per TM 5-3895-373-20.
Tie wraps (Item 36, Appendix B)
Exhaust system and pipes removed per TM 5-3895-373-20.
Cylinder head assembly
Air intake and exhaust manifolds removed per
Cylinder head bolts
TM 5-3895-373-20.
Cylinder head gasket
Turbosupercharger removed per TM 5-3895-373-20.
End cover gasket
Engine fuel filter assembly removed per TM 5-3895-373-20.
Lockwashers
Fuel injectors and injector lines removed per paragraph 2.18.
Preformed packing
Self-locking screws
Thermostat housing gasket
Valve cover gasket
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