TM 5-3895-373-34
2.17
DIESEL ENGINE REPAIR.
This task covers:
a.
Removal
c.
Inspection
e.
Pre-Load Check of Bearing
b.
Disassembly
d.
Reassembly
f.
Installation
INITIAL SETUP
Tools:
Materials/Parts:
General mechanic’s tool kit
Cleaning cloth (Item 6, Appendix B)
(Item 106, Appendix D)
Cleaning solvent (Item 31, Appendix B)
Centering tool (Item 28, Appendix D)
Crocus cloth (Item 4, Appendix B)
Chain assembly (Item 29, Appendix D)
Engine oil (Item 22, Appendix B)
Crowfoot wrench (Item 118, Appendix D)
Gasket sealing compound (Item 11, Appendix B)
Dial indicator (Item 52, Appendix D)
Lint-free cloth (Item 7, Appendix B)
Flywheel guide pins (Item 7, Appendix C)
Sealing compound (Item 28, Appendix B)
Gasoline blow torch (Item 11, Appendix D)
Tags (Item 34, Appendix B)
Hex head screw cap (Item 75, Appendix D)
Thread locking compound (Item 14, Appendix B)
Hollow pipe (Item 8, Appendix C)
Camshaft bushing
Hydraulic press frame (Item 41, Appendix D)
Dowel pins
Insert valve seat remover and replacer
Dowels
(Item 71, Appendix D)
Expansion plugs
Inside caliper (Item 14, Appendix D)
Gasket kit
Liner puller (Item 56, Appendix D)
Lockwashers
Liner puller adapter (Item 57, Appendix D)
Piston kit
Mandrel (Item 10, Appendix C)
Preformed packings
Mandrel (Item 11, Appendix C)
Sleeve bearing set
Mandrel (Item 12, Appendix C)
Spring pin
Mandrel (Item 13, Appendix C)
Timing gear housing nonmetallic seal
Outside micrometer (Item 15, Appendix D)
Timing gear washer
Outside micrometer (Item 16, Appendix D)
Outside micrometer (Item 17, Appendix D)
Personnel Required:
Piston ring compressor (Item 32, Appendix D)
One 62B construction equipment repairer. Second person
Piston ring expander (Item 38, Appendix D)
needed for removal and installation of oil sump, balancer unit,
Plastic hammer (Item 50, Appendix D)
flywheel, and crankshaft assembly.
Portable electric drill (Item 67, Appendix D)
Seal installer (Item 80, Appendix D)
References:
Seal installer (Item 81, Appendix D)
TM 5-3895-373-20
Slide caliper (Item 20, Appendix D)
TM 5-3895-373-24P
Snap ring pliers (Item 66, Appendix D)
Socket wrench adapter (Item 5, Appendix D)
Equipment Condition:
Thickness gage (Item 46, Appendix D)
Engine removed per paragraph 2.16.
Torque wrench, 0 to 175 lb-ft (Item 132, Appendix D)
Torque wrench, 0 to 175 lb-ft (Item 131, Appendix D)
Twist drill set (Item 109, Appendix D)
Universal puller kit (Item 69, Appendix D)
Valve guide remover and replacer (Item 72, Appendix D)
Valve spring compressor (Item 33, Appendix D)
Wire scratch brush (Item 13, Appendix D)
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