CHAPTER 1 INTRODUCTION - TM-5-3895-373-34_8Nomenclature Cross-Reference ListSECTION II. EQUIPMENT DESCRIPTION AND DATA1.11 DIESEL ENGINE.1.12 PUMP DRIVE GEARBOX1.13 HYDRAULIC PROPULSION PUMPS1.15 AUGER/CONVEYOR MOTOR.1.16 SCREED VIBRATION MOTORS.1.17 HYDRAULIC PROPULSION MOTOR.1.19 STACK VALVE.1.20 RELIEF VALVES1.21 50/50 FLOW DIVIDER1.22 CONTROL HANDLES1.24 RADIATOR ASSEMBLY1.25 TRACK SUSPENSION ASSEMBLY1.26 FRAME COMPONENTS1.27 AUGER/CONVEYOR ASSEMBLIES1.27.1 Conveyor Assembly.1.27.2 Auqer Assembly.b. Two Foot Auger and Fender Extension1.28 MAIN SCREED COMPONENTSa. Screed Tow PointFUEL INJECTORSMAIN SCREED VIBRATION MOTOR2.1 GENERAL MAINTENANCE PROCEDURESSECTION I. REPAIR PARTS; TOOLS; SPECIAL TOOLS; TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENTSECTION II. TROUBLESHOOTING2.5.1 Malfunction Symptom Index1. ENGINE FAILS TO START OR FAILS TO START EASILYTable 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_371. ENGINE FAILS TO START OR FAILS TO START EASILY ContinuedTable 2-1. Engine Troubleshooting - Continued - TM-5-3895-373-34_39Table 2-1. Engine Troubleshooting - Continued - TM-5-3895-373-34_40Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_41Table 2-1. Engine Troubleshooting - Continued - TM-5-3895-373-34_42Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_435. HIGH OIL PRESSURETable 2-1. Engine Troubleshooting - Continued - TM-5-3895-373-34_45Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_46Table 2-1. Engine Troubleshooting - Continued. - TM-5-3895-373-34_479. POOR COMPRESSIONTable 2-2. Track Tension Troubleshooting.Table 2-2. Track Tension Troubleshooting - Continued - TM-5-3895-373-34_50Table 2-2. Track Tension Troubleshooting - Continued - TM-5-3895-373-34_513. AUXILIARY HYDRAULIC SUPPLY TO VIBRATION AND CYLINDER CIRCUITS FAULTYTable 2-3. Propulsion System TroubleshootingTable 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_54Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_55Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_56Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_57Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_58Table 2-3. Propulsion System Troubleshooting - Continued. - TM-5-3895-373-34_59Table 2-3. Propulsion System Troubleshooting - Continued. - TM-5-3895-373-34_60Table 2-3. Propulsion System Troubleshooting - Continued - TM-5-3895-373-34_614. MISTRACKING5. NO HYDRAULIC FUNCTIONSTable 2-4. Tow Point Lift System Troubleshooting2. ONE TOW POINT CYLINDER FAILS TO OPERATETable 2-4. Tow Point Lift System Troubleshooting - ContinuedTable 2-5. Screed Lift System TroubleshootingTable 2-5. Screed Lift System Troubleshooting - Continued - TM-5-3895-373-34_682. SCREED FAILS TO LOWERTable 2-5. Screed Lift System Troubleshooting - Continued - TM-5-3895-373-34_702.11 HOPPER LIFT SYSTEM1. HOPPER FAILS TO OPERATETable 2-6. Hopper Lift System Troubleshooting - Continued - TM-5-3895-373-34_73Table 2-6. Hopper Lift System Troubleshooting - Continued - TM-5-3895-373-34_74Table 2-6. Hopper Lift System Troubleshooting - Continued - TM-5-3895-373-34_75Table 2-6. Hopper Lift System Troubleshooting - Continued - TM-5-3895-373-34_76Table 2-7. Auger/Conveyor System TroubleshootingTable 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_78Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_79Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_80Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_81Table 2-7. Auger/Conveyor System Troubleshooting - Continued - TM-5-3895-373-34_82Table 2-8. Vibration System TroubleshootingTable 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_84Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_85Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_86Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_87Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_88Table 2-8. Vibration System Troubleshooting - Continued - TM-5-3895-373-34_89Table 2-9. Screed Extension System TroubleshootingTable 2-9. Screed Extension System Troubleshooting - Continued - TM-5-3895-373-34_91Table 2-9. Screed Extension System Troubleshooting - Continued - TM-5-3895-373-34_922.15 REPLACE CYLINDER HEAD ASSEMBLY1. DISCONNECT THE BATTERY2. REMOVE MUFFLER SUPPORT BRACKET - TM-5-3895-373-34_955. DISCONNECT WIRING FROM THERMOSTAT HOUSING6. REMOVE VALVE COVER, VALVE COVER GASKET, AND OIL BREATHER HOSE FROM CYLINDER HEAD ASSEMBLY7. REMOVE ROCKER SHAFT ASSEMBLY AND PUSH RODS FROM CYLINDER HEAD ASSEMBLY9. REMOVE CYLINDER HEAD ASSEMBLY FROM ENGINE BLOCK10. REMOVE LIFTING BRACKETS, CYLINDER HEAD END COVER, THERMOSTAT HOUSING, AND STUDS FROM CYLINDER HEAD ASSEMBLY.B. CLEAN - TM-5-3895-373-34_1011. INSTALL STUDS, LIFTING BRACKETS, CYLINDER HEAD END COVER, AND THERMOSTAT HOUSING TO THE CYLINDER HEAD ASSEMBLYC. INSTALL Continued - TM-5-3895-373-34_1032. INSTALL CYLINDER HEAD ASSEMBLY ONTO ENGINE BLOCK.C. INSTALL - Continued - TM-5-3895-373-34_1053. INSTALL ROCKER SHAFT ASSEMBLY AND PUSH RODS INTO CYLINDER HEAD ASSEMBLY.5. INSTALL VALVE COVER, VALVE COVER GASKET, AND OIL BREATHER HOSE TO CYLINDER HEAD ASSEMBLY6. CONNECT WIRING TO THERMOSTAT HOUSING.C. INSTALL Continued - TM-5-3895-373-34_1098. INSTALL FUEL LINES10. CONNECT BATTERY.FOLLOW-ON-TASKS - TM-5-3895-373-34_1122.16 ENGINE REPLACEMENT.1. DISCONNECT BATTERIES2. REMOVE MUFFLER SUPPORT BRACKET - TM-5-3895-373-34_1154. DISCONNECT ELECTRICAL CONNECTIONS FROM ALTERNATOR.5. DISCONNECT ELECTRICAL CONNECTIONS FROM THERMOSTAT HOUSINGA. REMOVE - Continued. - TM-5-3895-373-34_1182.16 ENGINE REPLACEMENT - Continued - TM-5-3895-373-34_11917. LOOSEN CLAMP 21. REMOVE GROUND WIRE G201 22. REMOVE KNURLED NUT25. TAG AND DISCONNECT HARNESS CONNECTORS 26. DISCONNECT THROTTLE CONTROL CABLE FROM FUEL INJECTION PUMP.27. DISCONNECT FUEL LINES FROM FUEL LIFT PUMP AND ENGINE FUEL FILTERA. REMOVE Continued - TM-5-3895-373-34_12628. DRAIN ENGINE OIL AND DISCONNECT ENGINE OIL FILTER HOSES AND DRAIN HOSE FROM ENGINE.29. DISCONNECT ENGINE OIL COOLER HOSES.32. DISCONNECT HYDRAULIC HOSES FROM AUXILIARY VIBRATION PUMP33. DISCONNECT HYDRAULIC HOSES FROM LEFT PROPULSION PUMPPlug hose end and cap elbow34. DISCONNECT HYDRAULIC HOSES FROM RIGHT PROPULSION PUMP35. REMOVE HYDRAULIC CHARGE FILTERS, AIR CLEANERS AND CHARGE FILTER MOUNTING BRACKET37. DISCONNECT ENGINE AND PUMP ASSEMBLY FROM MOUNTS. 2.16 ENGINE REPLACEMENT - Continued. - TM-5-3895-373-34_135A. REMOVE Continued - TM-5-3895-373-34_136i. Lower engine and pump assembly 38. REMOVE AND DISCARD SHOCK RESILIENT MOUNTS FROM ENGINE, FLYWHEEL HOUSING, AND PUMP DRIVE GEARBOX 39. REMOVE PUMP DRIVE GEARBOX AND HYDRAULIC PUMPS, DRIVE SHAFT, AND DRIVE PLATE.h. Remove hex head cap screws A. REMOVE Continued - TM-5-3895-373-34_14140. REMOVE FRONT ENGINE MOUNTING BRACKETS, OIL DRAIN HOSE, AND FLYWHEEL HOUSING MOUNTING BRACKETS FROM ENGINE.B. CLEAN - TM-5-3895-373-34_1432. WIPE OFF DIRT, GREASE AND OIL RESIDUE FROM PUMP DRIVE GEARBOX 5. CLEAN THREADS OF HEX HEAD CAP SCREWS WITH THREAD LOCKING COMPOUND SOLVENT. C. INSTALL Continued - TM-5-3895-373-34_146I. Install lockwashers - TM-5-3895-373-34_1472. REMOVE ENGINE FROM ENGINE STAND AND PLACE ON CRIBBING.3. INSTALL PUMP DRIVE GEARBOX AND HYDRAULIC PUMPS, DRIVE PLATE, AND DRIVE SHAFT ONTO ENGINE.e. Attach chain assembly i. Install lockwashers - TM-5-3895-373-34_151C. INSTALL - Continued. - TM-5-3895-373-34_1524. INSTALL SHOCK MOUNTS ONTO ENGINE, FLYWHEEL HOUSING AND PUMP DRIVE GEARBOX MOUNTS IN PAVING MACHINE5. INSTALL ENGINE AND PUMP ASSEMBLY AND PUMP DRIVE GEARBOX INTO ENGINE COMPARTMENT ONTO SHOCK MOUNTS AND ENGINE MOUNTS2.16 ENGINE REPLACEMENT - Continued. - TM-5-3895-373-34_155g. Align mounting holes in front engine mounting bracketsl. Coat threads of hex head cap screw o. Install flat washers 6. INSTALL CHARGE FILTER MOUNTING BRACKET, AIR CLEANER, AND HYDRAULIC CHARGE FILTERS C. INSTALL - Continued - TM-5-3895-373-34_1608. RECONNECT HYDRAULIC HOSES TO LEFT PROPULSION PUMP9. RECONNECT HYDRAULIC HOSES (144 AND 146) TO AUXILIARY VIBRATION PUMP2.16 ENGINE REPLACEMENT - Continued - TM-5-3895-373-34_16311. RECONNECT HYDRAULIC HOSE (142) TO AUXILIARY VIBRATION PUMP AND HYDRAULIC HOSE (149) TO LEFT PROPULSION PUMP.2.16 ENGINE REPLACEMENT - Continued - TM-5-3895-373-34_16512. RECONNECT ENGINE OIL COOLER HOSES TO THERMOSTAT HOUSING AND ENGINE BLOCK COOLANT GALLERY.C. INSTALL - Continued. - TM-5-3895-373-34_16715. INSTALL THROTTLE CONTROL CABLE ONTO FUEL INJECTION PUMP16. RECONNECT HARNESS CONNECTORS TO LEFT AND RIGHT FORWARD WORK LIGHT CONNECTORSC. INSTALL - Continued. - TM-5-3895-373-34_17019. INSTALL WIRE 150 20. INSTALL GROUND WIRE G201 ONTO HYDRAULIC RESERVOIR MOUNTING BRACKET24. APPLY ELECTRICAL INSULATING COMPOUND TO INDUCTION HEATER 29. APPLY ELECTRICAL INSULATING COMPOUND ONTO END OF HARNESS CONNECTORS 30. APPLY ELECTRICAL INSULATING COMPOUND ONTO END OF HARNESS CONNECTOR 34. APPLY ELECTRICAL INSULATING COMPOUND ONTO MALE ENDS OF FUEL SHUTOFF SOLENOID 35. RECONNECT ELECTRICAL CONNECTIONS TO THERMOSTAT HOUSING.36. INSTALL ELECTRICAL CONNECTIONS ON ALTERNATOR37. INSTALL ELECTRICAL CONNECTIONS ON STARTER38. INSTALL CLAMPS ONTO POSITIVE BATTERY CABLE AND SLAVE CABLE.39. INSTALL MUFFLER SUPPORT BRACKET40. RECONNECT BATTERY CABLES TOBATTERIESFOLLOW-ON-TASKS - TM-5-3895-373-34_1832.17 DIESEL ENGINE REPAIR1. REMOVE STARTER ASSEMBLY FROM FLYWHEEL HOUSING A. REMOVE - Continued. - TM-5-3895-373-34_186A. REMOVE - Continued. - TM-5-3895-373-34_187I. Use a flat-blade screwdriver s. Remove gasket 11. REMOVE OIL SUMP, DIPSTICK, DRAIN LINE STRAIGHT ADAPTER, AND OIL BREATHER HOSE FROM ENGINE BLOCK2.17 DIESEL ENGINE REPAIR - Continued12. REMOVE BALANCER UNIT FROM ENGINE BLOCK.b. Remove hex head cap screwsf. Use a drive pin punch to remove spring pin14. REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES FROM ENGINE BLOCK15. REMOVE SLEEVE BEARINGS, PISTON RINGS, GUDGEON PIN, SLEEVE BUSHING, AND CONNECTING ROD ASSEMBLY FROM PISTON.16. REMOVE FLYWHEEL AND FLYWHEEL HOUSING FROM ENGINE BLOCK.g. Attach two hex head screw caps to inner most flywheel housing lifter holes17. REMOVE THRUST WASHER, CAMSHAFT, AND MAIN BEARING THIMBLES FROM ENGINE BLOCK.18. REMOVE REAR FILLER BLOCK, MAE BEARING CAPS, MAIN SLEEVE BEARINGS THRUST WASHER BEARINGS, CRANKSHAFT SEAL HOUSING, AND CRANKSHAF ASSEMBLY FROM ENGINE BLOCK.2.17 DIESEL ENGINE REPAIR.19. REMOVE PISTON OIL PUMP JETS FROM ENGINE BLOCKB. CLEAN - TM-5-3895-373-34_203C. INSPECT - TM-5-3895-373-34_2043. INSPECT CRANKSHAFT ASSEMBLY MAIN JOURNALS AND CONNECTING ROD JOURNALS FOR WEAR AND OVALITY.g. Use an inside caliper 4. INSPECT THRUST WASHER BEARINGS AND MAIN SLEEVE BEARINGS FOR WEARf. Gap tolerance table.p. Visually inspect piston6. INSPECT CYLINDER SLEEVES FOR WEARg. Use an outside micrometer 8. INSPECT BALANCER UNIT SLEEVE BUSHINGS AND NEEDLE BEARINGS FOR WEARD. REPAIR - TM-5-3895-373-34_213b. Assemble cylinder head assemblyD. REPAIR - Continued.2. REPAIR ROCKER SHAFT ASSEMBLY.b. Assemble rocker shaft assembly.D. REPAIR - Continued - TM-5-3895-373-34_2183. REPAIR ENGINE BLOCK BY REPLACEMENT OF CYLINDER SLEEVES.e. Use a liner puller adapter k. After allowing new cylinder sleeves 5. REPAIR FLYWHEEL BY REPLACEMENT OF SPUR GEAR6. REPAIR BALANCER UNIT BY REPLACEMENT OF SLEEVE BUSHINGS AND NEEDLE BEARINGS.d. Place balancer unit frame j. Use a mandrel 7. REPAIR TIMING GEAR BY REPLACEMENT OF BEARING.8. REPAIR CAMSHAFT ASSEMBLY BY REPLACEMENT OF BUSHING IN ENGINE BLOCK.ENGINE BLOCKPISTONSCONNECTING ROD ASSEMBLIESD. REPAIR - Continued - TM-5-3895-373-34_231CRANKSHAFT ASSEMBLY REGRIND DATAMAXIMUM RUNOUT WITH CRANKSHAFT ASSEMBLY MOUNTED ON END MAIN JOURNALSMAIN BEARING SLEEVESCAMSHAFT THRUST WASHERVALVE STEM GUIDES.MAIN BEARING THIMBLESCRANKSHAFT GEARBALANCER UNIT, CENTER MOUNTED1. INSTALL PISTON OIL PUMP JETS AND ALIGN IN ENGINE BLOCK.f. Install main sleeve bearings 1. Apply a coating of gasket sealing compound to surfaces of rear filler block3. INSTALL MAIN BEARING THIMBLES AND CAMSHAFT INTO ENGINE BLOCKc. Lubricate camshaft 4. INSTALL AND ALIGN FLYWHEEL HOUSING ON ENGINE BLOCKh. Measure concentric alignment of flywheel5. INSTALL AND ALIGN FLYWHEEL ON ENGINE BLOCKg. Flywheel trueing must be within 0.012 in. 6. INSTALL SLEEVE BUSHING, GUDGEON PIN, RETAINING RINGS, SLEEVE BEARINGS, AND CONNECTING ROD ASSEMBLIES ONTO PISTON.7. INSTALL PISTONS AND CONNECTING ROD ASSEMBLIES INTO ENGINEe. Install connecting rod assembly 8. INSTALL SPUR GEARS, BALANCER UNIT FRAME END, OIL PUMP, GEAR SHAFT, OIL RELIEF VALVE, AND TIMING GEAR ONTO BALANCER UNIT.g. Lubricate oil relief valve 1. Lubricate needle bearings x. Apply thread locking compound9. INSTALL BALANCER UNIT INTO ENGINEe. Install flat washers10. INSTALL OIL BREATHER HOSE, DRAIN LINE STRAIGHT ADAPTER, DIPSTICK, AND OIL SUMP ONTO ENGINE.11. INSTALL TIMING GEAR HOUSING, IDLER GEAR HUB, IDLER GEAR, CAMSHAFT GEAR, FUEL INJECTION PUMP GEAR, TIMING GEAR COVER SEAL, TIMING GEAR COVER, AND CRANKSHAFT PULLEY ONTO ENGINEc. Apply a thin coating of gasket sealing compoundi. Install idler gear 1. Install woodruff key q. Install fuel injection pump gearu. Install centering tool onto crankshaft assemblyz. Apply gasket sealing compound E. INSTALL - Continued - TM-5-3895-373-34_266SECTION IV. FUEL SYSTEM MAINTENANCEA. REMOVE - TM-5-3895-373-34_2682.18 REPLACE/REPAIR FUEL INJECTORS AND LINES - Continued2. REMOVE FUEL INJECTOR1. DISASSEMBLE FUEL INJECTORg. Flush nozzle to remove all particles of carbon.3. INSPECT COMPONENTS4. ASSEMBLE FUEL INJECTORI. FUEL INJECTOR PRESSURE AND SPRAY TEST3. BACK LEAKAGE TEST2. INSTALL FUEL LINESFOLLOW-ON-TASKS - TM-5-3895-373-34_2782.19 REPLACE/REPAIRFUEL INJECTION PUMP.A. REMOVE - TM-5-3895-373-34_2802. REMOVE FUEL INJECTION PUMP FROM ENGINEB. DISASSEMBLE - TM-5-3895-373-34_2822. REMOVE SPRING, THROTTLE SHAFT, SPRING HOLDER, SPRING, SHUTOFF BAR, SHOULDERED STUDS, KEEP PLATE, AND THROTTLE SHAFT3. REMOVE GOVERNOR ARM ASSEMBLY, METERING VALVE, AND SPRING LINK4. REMOVE FLUID PASSAGE BOLT, CAP NUT, AUTO ADVANCE PISTON HOUSING ASSEMBLY, GASKET, AND STUD6. LOOSEN SCREW AND REMOVE FUEL BANJO BOLTS, FLUID PASSAGE BOLTS, AND END PLATE ASSEMBLY8. REMOVE SANDWICH PLATE, FUEL PUMP BLADES, AND TRANSFER PUMP LINER9. LOOSEN AND REMOVE OUTER ROTOR HEAD ASSEMBLY AND SEALING RING10. REMOVE ACCESS COVER AND FUEL CONNECTIONB. DISASSEMBLE Continued - TM-5-3895-373-34_290B. DISASSEMBLE Continued - TM-5-3895-373-34_29112. REMOVE SCREW, CAM RING, AND RETAINING RING.e. Remove socket head cap screwe. Lower governor weight cage15. REMOVE SEALING RING1. INSPECT FUEL INJECTION PUMP HOUSING FOR CORROSION AND SCORING.4. INSPECT ROLLER SHOES AND ROLLERS FOR FREE ROTATION AND DAMAGE1. INSTALL SEALING RING3. INSTALL DRIVE HUB AND GOVERNOR WEIGHT CAGE INTO FUEL INJECTION PUMPE. ASSEMBLE Continued - TM-5-3895-373-34_3004. INSTALL RETAINING RING, CAM RING, AND SCREW INTO FUEL INJECTION PUMP5. INSTALL FUEL CONNECTION AND ACCESS COVERd. Position pump plate assembly 7. INSTALL NOZZLE TESTING UNIT ONTO ROTOR HEAD ASSEMBLY AND MEASURE ROLLER-TO-ROLLER DIMENSION8. INSTALL PISTON, SPRING, SHIM, SPRING CAP, AND HEX HEAD CAP SCREW INTO AUTO ADVANCE HOUSING9. INSTALL GASKET, AUTO ADVANCE PISTON HOUSING ASSEMBLY, AND CAP NUT TO FUEL INJECTION PUMP AND ASSEMBLE SEALING RINGS AND BALL TO FLUID PASSAGE BOLT.10. INSTALL ROTOR HEAD ASSEMBLY TO FUEL INJECTION PUMPn. Turn fuel injection pump over11. INSTALL TRANSFER PUMP LINER, FUEL PUMP BLADES, AND SANDWICH PLATE13. INSTALL END PLATE ASSEMBLY, BANJO BOLTS, AND FLUID PASSAGE BOLTS ONTO FUEL INJECTION PUMP14. ASSEMBLE AND INSTALL SPRING LINK, METERING VALVE, AND GOVERNOR ARM ASSEMBLY15. INSTALL SHUTOFF BAR, KEEP PLATE, AND SHOULDERED STUDS17. INSTALL SPRING, SPRING HOLDER, AND SPRING, AND ATTACH SPRING TO THROTTLE SHAFT19. INSTALL HEX HEAD CAP SCREWS, CAP NUTS, SLEEVE, WIRE ROPE, SPRINGS, AND LEVERS ONTO FUEL INJECTION PUMPF. TEST - TM-5-3895-373-34_315TEST OPERATIONF. TEST - ContinuedG. INSTALL - TM-5-3895-373-34_3182. INSTALL FUEL INJECTION PUMP ONTO ENGINE3. INSTALL TACHOMETER GENERATOR ONTO ENGINEFOLLOW-ON-TASKS - TM-5-3895-373-34_321A. DISASSEMBLE - TM-5-3895-373-34_3222. REMOVE FILTER COVER, PREFORMED PACKING, FILTER SCREEN, AND VALVES FROM COVER1. CLEAN ALL PARTS IN WARM, SOAPY WATER. ALLOW PARTS TO SOAK FOR SEVERAL MINUTES2. INSPECT BODY (4) FOR WARPED FLANGES, WORN ROCKER ARM, AND WORN OR BROKEN ROCKER ARM SPRING2. INSTALL VALVES, PREFORMED PACKING, FILTER SCREEN, AND FILTER COVER ON COVER.3. ASSEMBLE FUEL LIFT PUMP COVER TO BODY.2.21 REPAIR TURBOSUPERCHARGER.2. CLAMP COMPRESSOR HOUSING IN A VISE AND REMOVE COMPRESSOR WHEEL AND PLATE3. REMOVE IMPELLER SHAFT, BEARINGS, AND SHROUD FROM COMPRESSOR HOUSINGB. CLEAN - TM-5-3895-373-34_331C. INSPECT - TM-5-3895-373-34_3323. INSPECT PLATE FOR CHAFING AND SCORINGD. ASSEMBLE. - TM-5-3895-373-34_3342. CLAMP COMPRESSOR HOUSING IN A BENCH VISE AND INSTALL COMPRESSOR WHEEL AND PLATE3. INSTALL WHEEL HOUSING AND IMPELLER HOUSING ONTO COMPRESSOR HOUSING2.22. REPLACE/REPAIR FUEL TANK2. DISCONNECT FUEL HOSES FROM FUEL TANK5. REMOVE FUEL TANKc. Unscrew fuel tank cap7. REMOVE FUEL LEVEL TRANSMITTERB. CLEAN - TM-5-3895-373-34_3422. CLEAN FASTENER THREADS - TM-5-3895-373-34_343C. ADJUST - TM-5-3895-373-34_344D. INSTALL - TM-5-3895-373-34_3452. INSTALL FUEL FILLER ASSEMBLY4. INSTALL FUEL TANKg. Apply thread locking compound5. INSTALL FUEL/WATER SEPARATOR.7. INSTALL FUEL HOSES2.23 REPAIR WATER PUMPB. CLEAN - TM-5-3895-373-34_352C. ASSEMBLE3. INSTALL SEAL INTO BEARING BODY4. INSTALL IMPELLER ONTO ASSEMBLED SHAFT2.24 REPAIR ALTERNATORA. DISASSEMBLE - TM-5-3895-373-34_3576. TEST RECTIFIER DIODES AT WINDING ENDS PER TM 9-2920-247-34 USING A DIGITAL MULTIMETER9. REMOVE RECTIFIER AND ELECTRICAL COVER FROM COLLECTOR RING END SHIELD1. WIPE DRIVE END BELL (35), ROTOR (29), COLLECTOR RING END SHIELD (12), AND ELECTRICAL COVER (28) WITH A CLEANING CLOTH DAMPENED WITH CLEANING SOLVENTC. INSPECT - TM-5-3895-373-34_3615. INSPECT COLLECTOR RINGS AND ROTOR FOR WEAR AND OUT-OF-ROUNDNESSD. REPAIR - TM-5-3895-373-34_3634. INSTALL RECTIFER INTO COLLECTOR RING END SHIELD5. INSTALL STATOR INTO COLLECTOR RING END SHIELD7. INSTALL TRANSISTOR AND CARBON BRUSH ASSEMBLY.2.25 REPAIR STARTER ASSEMBLYA. DISASSEMBLE - TM-5-3895-373-34_368g. Remove frame and brush assembly 2. REMOVE BRUSHES, BRUSH SPRINGS, AND BRUSH HOLDER ASSEMBLY FROM FRAME AND BRUSH ASSEMBLY3. REMOVE ARMATURE SUPPORT, SHIFT LEVER, AND DRIVE SHAFT FROM DRIVE HOUSING4. REMOVE SLEEVE BUSHING, STOP RING, BENDIX, AND DRIVE SUPPORT FROM DRIVE SHAFT AND REMOVE BURRS FROM DRIVE SHAFTB. CLEAN - TM-5-3895-373-34_3735. INSPECT BEARINGS ON DRIVE SHAFT AND ARMATURE1. REMOVE AND REPLACE SLEEVE BEARING IN DRIVE HOUSING2. REMOVE AND REPLACE BEARING ON DRIVE SHAFT3. REMOVE AND REPLACE BEARINGS ON ARMATUREE. ASSEMBLE. - TM-5-3895-373-34_3782. ASSEMBLE ARMATURE SUPPORT, SHIFT LEVER, AND DRIVE SHAFT INTO DRIVE HOUSING3. ASSEMBLE BRUSHES AND BRUSH SPRINGS. INSTALL BRUSH HOLDER ASSEMBLY INTO FRAME/FIELD ASSEMBLY4. INSTALL SOLENOID INTO DRIVE HOUSING5. INSTALL O-RING, FRAME AND BRUSH ASSEMBLY, AND COMMUTATOR END FRAME ONTO DRIVE HOUSING AND ARMATURE ASSEMBLY. INSTALL MOTOR LEAD ONTO SOLENOIDF. TEST - TM-5-3895-373-34_3832.26 REPAIR CONTROL HANDLE3. REMOVE RETAINING PLATE AND BOOT FROM CONTROL HANDLE4. WIPE THREADS ON HANDLE DRY WITH A CLEAN, LINT-FREE CLOTH1. INSTALL BOOT AND RETAINING PLATE ONTO CONTROL HANDLE3. INSTALL CASE GASKET, CASE, AND STRAIN RELIEF CONNECTOR ONTO CONTROL HANDLESECTION VII. TRANSMISSION SYSTEM MAINTENANCE1. REMOVE ELECTRICAL AND HYDRAULIC CONNECTIONS2.27 REPLACE/REPAIR HIGH SPEED SHIFT VALVE2. REMOVE SOLENOID ASSEMBLY3. REMOVE ELECTRICAL HOUSING AND VALVE BODY4. REMOVE AND DISASSEMBLE SUBPLATEC. CLEAN - TM-5-3895-373-34_395D. INSPECT - TM-5-3895-373-34_3962. INSPECT SPOOL1. ASSEMBLE VALVE BODY2. ASSEMBLE SUBPLATE AND INSTALL ONTO MOUNTING BRACK3. INSTALL VALVE BODY AND ELECTRICAL HOUSING ONTO SUBPLATE4. INSTALL SOLENOID ASSEMBLY5. INSTALL ELECTRICAL CABLE2. INSTALL ELECTRICAL AND HYDRAULIC CONNECTIONS2.28 REPLACE/REPAIR BRAKE VALVE.B. REPAIR - TM-5-3895-373-34_4052. CLEAN VALVE BODY AND ROTARY VALVE3. CLEAN THREADED COMPONENTS.c. Lubricate interior of valve bodyC. INSTALL - TM-5-3895-373-34_4092.29 REPLACE/REPAIR PUMP DRIVE GEARBOXA. REMOVE - TM-5-3895-373-34_4113. REMOVE PUMP DRIVE GEARBOX FROM ENGINE.e. Install hex head screw caps4. REMOVE PUMP DRIVE GEARBOX FROM ENGINE COMPARTMENTB. DISASSEMBLE - TM-5-3895-373-34_415C. CLEAN - TM-5-3895-373-34_416D. INSPECT - TM-5-3895-373-34_417F. ASSEMBLE.k. Align matchmarks and install cover platesG. INSTALL - TM-5-3895-373-34_4202. INSTALL PUMP DRIVE GEARBOX ONTO ENGINEi. Coat gear teeth of adapter gear sleeveo. Apply hydraulic fitting sealant onto exposed threads of elbowFOLLOW-ON-TASKS - TM-5-3895-373-34_4242.30 REPLACE/REPAIR PROPULSION PUMPA. REMOVE - TM-5-3895-373-34_426f. Tag and disconnect hydraulic charge filter hoses2. DISCONNECT ELECTRICAL CONNECTIONS AND HYDRAULIC HOSES FROM LEFT PROPULSION PUMP3. REMOVE PROPULSION PUMP2. REMOVE HYDRAULIC FITTINGS FROM RIGHT PROPULSION PUMP3. REMOVE PLAIN SEAL5. REMOVE SCR VALVES7. REMOVE COVER PLATE, A-FLANGE ADAPTER AND GEROTOR SET8. REMOVE REMOTE FILTER ADAPTER10. REMOVE FRONT COVER, GASKET, AND SWASH PLATE11. REMOVE PUMP SHAFT, BEARING, AND SLEEVE BEARINGS13. REMOVE PUMP PISTONS, SLIPPER RETAINER, AND RETAINER GUIDE15. REMOVE SERVO PISTON16. REMOVE SERVO SPRING FROM SERVO PISTONC. CLEAN.2. CLEAN CAP SCREWSD. INSPECT - TM-5-3895-373-34_4425. INSPECT SEALING SURFACES IN END CAP ASSEMBLY HOUSING7. INSPECT RETAINER GUIDE AND SLIPPER RETAINER FOR SCORINGE. ASSEMBLE - TM-5-3895-373-34_4453. INSTALL SERVO SPRING INTO SERVO PISTON4. INSTALL BEARING RINGS, PREFORMED PACKINGS, AND PISTON RING ON SERVO PISTON5. INSTALL SERVO PISTON6. INSTALL VALVE PLATE8. INSTALL CYLINDER BLOCK ASSEMBLY9. INSTALL BEARING, PUMP SHAFT, AND SLEEVE BEARING10. INSTALL SWASH PLATE, GASKET, AND FRONT COVER11. INSTALL ELECTRONIC DISPLACEMENT CONTROL13. INSTALL GEROTOR SET, A-FLANGE ADAPTER, AND COVER PLATE ONTO END CAP ASSEMBLY HOUSING14. INSTALL SPRING SEAT INTO END CAP ASSEMBLY HOUSING16. INSTALL SAFETY RELIEF VALVE INTO END CAP ASSEMBLY HOUSING18. INSTALL HYDRAULIC FITTINGS ONTO RIGHT PROPULSION PUMP19. INSTALL HYDRAULIC FITIINGS ONTO LEFT PROPULSION PUMPF. INSTALL - TM-5-3895-373-34_4592. CONNECT HYDRAULIC HOSES AND ELECTRICAL CONNECTIONS TO IGHT PROPULSION PUMPg. Apply electrical insulating varnish3. CONNECT HYDRAULIC HOSES AND ELECTRICAL CONNECTIONS O LEFT PROPULSION PUMPG. ADJUSTd. Remove plugs G. ADJUST - Continued - TM-5-3895-373-34_465G. ADJUST - Continued - TM-5-3895-373-34_4663. SET ELECTRONIC DISPLACEMENT CONTROL POSITION TO NEUTRAL4. REMOVE CRIBBING AND LOWER PAVING MACHINE2.31 REPLACE PUMP PILOT CONTROL VALVE2. REMOVE PREFORMED PACKINGS FROM PUMP PILOT CONTROL VALVEB. INSTALL - TM-5-3895-373-34_4713. CHECK PAVING MACHINE CONTROL HANDLE TRACKING2.32 REPLACE/REPAIR PROPULSION MOTORA. REMOVE - TM-5-3895-373-34_4742. REMOVE PROPULSION MOTORB. DISASSEMBLE - TM-5-3895-373-34_4762. REMOVE VALVE ASSEMBLY FROM HYDRAULIC ASSEMBLY HOUSING3. REMOVE PRESSURE VALVE ASSEMBLY FROM HYDRAULIC ASSEMBLY HOUSING5. REMOVE PISTON AND DISPLACEMENT ROD FROM PORT PLATE HOUSING6. REMOVE CYLINDER BLOCK FROM MECHANICAL DRIVE HOUSING7. REMOVE MOTOR COVER AND SHAFT ASSEMBLY FROM MECHANICAL DRIVE HOUSINGC. CLEAN - TM-5-3895-373-34_4822. CLEAN FASTENERS, SET SCREWS AND PARTS TREATED WITH THREAD COMPOUND IN THREAD LOCKING COMPOUND SOLVENT.D. INSPECT - TM-5-3895-373-34_4843. INSPECT VALVE ASSEMBLY COMPONENTS FOR NICKS, DAMAGE, AND SIGNS OF CONTAMINATIONE. ASSEMBLE. - TM-5-3895-373-34_4862. MEASURE DEPTH OF PORT PLATE IN RELATION TO PORT PLATE HOUSING FLANGEd. Install cylinder block 4. INSTALL SPRING, RING SPACER, AND RETAINING RING INTO CYLINDER BLOCK5. INSTALL PISTON AND DISPLACEMENT ROD INTO PORT PLATE HOUSINGi. Install tube6. INSTALL PORT PLATE HOUSING ONTO MECHANICAL DRIVE HOUSING7. INSTALL PRESSURE VALVE ASSEMBLY INTO HYDRAULIC ASSEMBLY HOUSING.8. INSTALL VALVE ASSEMBLY INTO HYDRAULIC ASSEMBLY HOUSING.j. Install set screws9. INSTALL HYDRAULIC ASSEMBLY HOUSING ONTO MECHANICAL DRIVE HOUSINGF. ADJUSTG. INSTALL - TM-5-3895-373-34_4982. INSTALL PROPULSION MOTOR3. CONNECT HYDRAULIC TUBES - TM-5-3895-373-34_5002.33 REPLACE/REPAIR SPEED REDUCTION GEARBOX.A. REMOVE. - TM-5-3895-373-34_5022. REMOVE SPEED REDUCTION GEARBOX3. REMOVE FLANGE AND RING SEALB. DISASSEMBLE - TM-5-3895-373-34_505i. Direct compressed air into straight adapter2. REMOVE SPEED REDUCTION GEARBOX COMPONENTSd. Remove plugsj. Remove plugs3. DISASSEMBLE ANGLE DRIVE UNITC. CLEAN - TM-5-3895-373-34_5112. CLEAN THREADED FASTENERS - TM-5-3895-373-34_512D. INSPECT - ContinuedE. ASSEMBLE - TM-5-3895-373-34_5142. ASSEMBLE SPEED REDUCTION GEARBOX COMPONENTSe. Apply light coating of petrolatumo. Align matchmarks on internal gear t. Stand speed reduction gearbox3. ASSEMBLE BRAKE COMPONENTSh. Lubricate o-ringq. Lubricate o-ring with petrolatumF. INSTALL - TM-5-3895-373-34_5222. INSTALL FLANGE COMPONENTS.3. INSTALL SPEED REDUCTION GEARBOX4. INSTALL HYDRAULIC LINESECTION VIII. TRACK ASSEMBLY MAINTENANCEA. REMOVE - TM-5-3895-373-34_5273. LIFT TRACK FRAME CLEAR OF MAIN FRAMEB. REPLACE.3. INSTALL TRACK FRAME ON MAIN FRAMEf. Tighten hex head cap screws 2.35 REPLACE TRACK ROLLERSA. INSPECTB. REMOVE2. CLEAN MOUNTING HARDWARE.2. INSTALL LOWER TRACK ROLLER2.36 REPLACE/REPAIR TRACK IDLER ROLLER ASSEMBLYA. DISASSEMBLE - TM-5-3895-373-34_5382. DISASSEMBLE TRACK IDLER ROLLER ASSEMBLYB. CLEAN - TM-5-3895-373-34_540C. INSPECT. - TM-5-3895-373-34_541D. ASSEMBLE - TM-5-3895-373-34_542i. Use a marker to indicate location of set screw2. INSTALL TRACK IDLER ROLLER ASSEMBLY.2.37. REPLACE TRACK TENSIONOING CYLINDER2. REMOVE TRACK TENSIONING CYLINDER3. REMOVE ELBOW AND PIPE BUSHING FROM CYLINDER2. INSTALL TRACK TENSIONING CYLINDER2.39. REPLACE/REPAIR TRACK TENSIONING RELIEF VALVE AND UNLOADA. REMOVE - TM-5-3895-373-34_550B. DISASSEMBLE - TM-5-3895-373-34_551B. DISASSEMBLE - Continued - TM-5-3895-373-34_5522. DISASSEMBLE TRACK TENSIONING UNLOADING RELIEF VALVEg. Remove plug and preformed packing from valve body C. CLEAN - TM-5-3895-373-34_5552. CLEAN BOLTS TREATED WITH THREAD LOCKING COMPOUNDD. INSPECT - TM-5-3895-373-34_5572. INSPECT TRACK TENSIONING UNLOADING VALVEE. ASSEMBLE - TM-5-3895-373-34_559i. Install valve slidem. Install valve disk2. ASSEMBLE TRACK TENSIONING RELIEF VALVEF. INSTALL - TM-5-3895-373-34_5632. INSTALL TRACK TENSIONING RELIEF VALVE AND TRACK TENSIONING UNLOADING VALVE3. CONNECT HYDRAULIC LINES AND HOSES2.39. REPAIR TRACK TENSIONING CYLINDERA. DISASSEMBLE - TM-5-3895-373-34_5672. DISASSEMBLE PISTON ROD ASSEMBLYC. INSPECT - TM-5-3895-373-34_5692. INSPECT PISTON ROD.4. INSPECT SPLIT PISTON HALVESD. ASSEMBLE - TM-5-3895-373-34_5722. REASSEMBLE PISTON ROD ASSEMBLYb. Apply hydraulic oil to threads on cylinder head2.40 REPLACE/REPAIR TRACK DRIVE HUBA. REMOVE. - TM-5-3895-373-34_576f. Remove uppermost hex head cap screw3. REMOVE HUB DRIVE SHAFT4. REMOVE REMAINING BEARING COMPONENTS, FLAT WASHER, PLAIN SEAL, NONMETALLIC SEAL, DRIVE SPROCKET GEAR MOUNTING STUDS, AND LUBRICATION FITTINGD. INSTALL - TM-5-3895-373-34_5803. INSTALL TAPERED ROLLER BEARINGe. Set up hub drive shaft 5. INSTALL PLAIN SEAL, FLAT WASHER, AND BEARING SELF-LOCKING NUT6. INSTALL TRACK DRIVE HUB IN PAVING MACHINEf. Align matchmarks on main frame and track drive hub7. INSTALL DRIVE SPROCKET GEAR2.41 REPLACE TRACK CHAIN ASSEMBLYA. REMOVE. - TM-5-3895-373-34_588d. Use cleaning solvent and cleaning cloth to clean all dust, dirt, and oil or grease residueTrack chain assembly weight 2. REMOVE TRACK CHAIN ASSEMBLYd. Stop track drive when leading end of track chain assembly 2. CONNECT TRACK TENSIONING CYLINDER HOSESECTION IX. HYDRAULIC SYSTEMS MAINTENANCEA. REMOVE - TM-5-3895-373-34_5953. REMOVE AUXILIARY PUMP FROM ENGINE COMPARTMENT1. DISASSEMBLE FRONT PLATE ASSEMBLY, PUMP BODIES, ADAPTER PLATE ASSEMBLY, AND BACKPLATE ASSEMBLY2. REMOVE DIAPHRAGM, BACKUP GASKET, PROTECTOR GASKET, DIAPHRAGM SEAL, SPRINGS, AND STEEL BALLS FROM FRONT PLATE ASSEMBLY3. REMOVE DRIVE GEAR ASSEMBLY, IDLER GEAR ASSEMBLY, KEYS, SHAFTS, AND PREFORMED PACKING FROM ADAPTER PLATE ASSEMBLY5. REMOVE BACKPLATE ASSEMBLY PLUGS, SPRINGS, AND VALVESC. CLEAN - TM-5-3895-373-34_6011. INSPECT GEARS FOR BURRS, SCORING, AND WEAR.4. INSPECT FRONT PLATE, BACKPLATE, AND ADAPTER PLATE ASSEMBLY BEARINGS FOR WEAR1. INSTALL BACKPLATE ASSEMBLY VALVES, SPRINGS, AND PLUGS2. INSTALL DIAPHRAGM SEAL, PROTECTOR GASKET, BACKUP GASKET, DIAPHRAGM, DOWEL PINS, AND REAR PUMP BODY3. INSTALL PREFORMED PACKINGS, KEY, AND GEAR ASSEMBLIES4. INSTALL DIAPHRAGM SEAL, PROTECTOR GASKET, BACKUP GASKET, DIAPHRAGM, STEEL BALLS, AND SPRINGS INTO FRONT PLATE ASSEMBLY5. ASSEMBLE BACKPLATE ASSEMBLY, ADAPTER PLATE ASSEMBLY, AND FRONT PLATE ASSEMBLYF. INSTALL - TM-5-3895-373-34_6092. INSTALL AUXILIARY PUMP ON PAVING MACHINEFOLLOW-ON-TASKS - TM-5-3895-373-34_6112.43 REPLACE/REPAIR AUXILIARY VIBRATION PUMP.A. REMOVE - TM-5-3895-373-34_6132. REMOVE VIBRATION RELIEF VALVE AND ADAPTERS1. DISASSEMBLE AUXILIARY VIBRATION PUMP AND ADAPTER BODY2. DISASSEMBLE AUXILIARY VIBRATION PUMPg. Lay pump housing Use caution when removing shaft sealC. CLEAN - TM-5-3895-373-34_6192. CLEAN SCREW THREADSD. INSPECT - TM-5-3895-373-34_6213. INSPECT BEARING UNITSE. ASSEMBLE. - TM-5-3895-373-34_6232. INSTALL SHAFT SEAL3. ASSEMBLE AUXILIARY VIBRATION PUMPe. Seat rounded sides of seals j. Dry clean surfaces with clean, dry, lint-free clothss. Pour a small amount of clean hydraulic oil4. ASSEMBLE AUXILIARY VIBRATION PUMP AND ADAPTER BODY2. INSTALL VIBRATION RELIEF VALVE AND ADAPTERS3. INSTALL HYDRAULIC HOSES2.44 REPAIR STACK VALVE AND STACK VALVE WIRING HARNESSSTACK VALVE ELECTRICAL COIL WIRING1. REMOVE STACK VALVE WIRING HARNESSES3. REMOVE VALVE SPOOL5. REMOVE CHECK VALVE6. REMOVE PREFORMED PACKINGS AND PACKING RETAINERS7. REMOVE MANIFOLD INTERFACE O-RINGS9. REMOVE VALVE ELECTRICAL COIL CONNECTOR FROM STACK VALVE WIRING HARNESS2. DRY CLEANED COMPONENTS WITH CLEAN, DRY, LINT-FREE CLOTHSC. INSTALL - TM-5-3895-373-34_641e. Pull harness wiring from packing port 2. INSTALL HOSE OR TUBE ADAPTERS3. INSTALL MANIFOLD INTERFACE O-RINGS4. INSTALL PREFORMED PACKINGS AND PACKING RETAINERS5. INSTALL CHECK VALVE7. INSTALL VALVE SPOOL9. INSTALL STACK VALVE WIRING HARNESSES2.45 REPAIR AUGER/CONVEYOR CONTROL VALVE1. REMOVE ELBOW, SWIVEL ELBOW, STRAIGHT ADAPTERS, THREADED END RODS, AND ANGLE BRACKETS FROM AUGER/CONVEYOR CONTROL VALVE3. REMOVE ELECTRICAL COILS, SLEEVES, TUBES, AND SPOOL FROM VALVE BODY1. RINSE ALL METAL PARTS IN CLEANING SOLVENTC. INSPECT - TM-5-3895-373-34_6532. INSPECT SPOOL FOR DAMAGE AND WEAR - TM-5-3895-373-34_6544. INSPECT RELIEF VALVE ASSEMBLY BODY.1. ASSEMBLE RELIEF VALVE ASSEMBLY2. INSTALL SPOOL, TUBES, SLEEVES, AND ELECTRICAL COILS INTO VALVE BODY.3. INSTALL RELIEF VALVE ASSEMBLY AND THREADED END RODS ONTO AUGER/ CONVEYOR CONTROL VALVE4. INSTALL STRAIGHT ADAPTERS, SWIVEL ELBOW, AND ELBOW ONTO AUGER/ CONVEYOR CONTROL VALVE2.46 REPAIR TOW POINT CONTROL VALVEA. DISASSEMBLE - TM-5-3895-373-34_6613. REMOVE THREADED END RODS, OUTLET AND INLET MANIFOLDS, AND LOCK VALVE FROM TOW POINT CONTROL VALVE5. REMOVE VALVE CAP NUT, ADJUSTMENT SCREW, SPRING, AND POPPET FROM INLET MANIFOLDB. CLEAN - TM-5-3895-373-34_664C. INSPECT - TM-5-3895-373-34_6652. INSPECT INLET MANIFOLD AND OUTLET MANIFOLD FOR DAMAGE AND WEAR3. INSPECT SPOOL FOR SCORING AND WEARD. ASSEMBLE. - TM-5-3895-373-34_6682. INSTALL SPOOL, TUBE ASSEMBLIES, AND ELECTRICAL COILS ONTO VALVE BODY3. INSTALL LOCK VALVE, INLET AND OUTLET MANIFOLDS, AND THREADED END RODS ONTO TOW POINT CONTROL VALVE4. INSTALL MOUNTING BRACKETS AND THREADED END RODS ON TOW POINT CONTROL VALVE2.47 REPLACE/REPAIR SCREED VIBRATION SOLENOID VALVE2. REMOVE FITTINGS FROM SCREED VIBRATION SOLENOID VALVE.2. CLEAN VALVE BODY AND VALVE CARTRIDGE3. ASSEMBLE SCREED VIBRATION SOLENOID VALVEC. INSTALL - TM-5-3895-373-34_6762. INSTALL SCREED VIBRATION SOLENOID VALVE ONTO RETURN MANIFOLD2.48 REPAIR AUGER/CONVEYOR SPEED CONTROL VALVEA. DISASSEMBLE - TM-5-3895-373-34_6793. DISASSEMBLE CROSS4. DISASSEMBLE AUGER/CONVEYOR SPEED CONTROL VALVEB. CLEAN - TM-5-3895-373-34_6822. CLEAN HEX HEAD CAP SCREWS AND SET SCREWS2. INSPECT SPOOL FOR DAMAGE AND WEAR - TM-5-3895-373-34_684D. ASSEMBLE - TM-5-3895-373-34_685d. Install springm. Install and tighten set screw2. ASSEMBLE CROSSg. Install swivel elbow 3. INSTALL ASSEMBLED CROSS AND MOUNTING BRACKETg. Align mounting bracket 2.49 REPAIR AUGER/CONVEYOR, VALVE AND CYLINDER, AND TOW POINT FLOW DIVIDERS2. REMOVE MOUNTING BRACKETS FROM FLOW DIVIDER3. REMOVE END PLATES, CASES, AND DOWEL PINS FROM FLOW DIVIDER4. REMOVE RETAINING RINGS, GEARS, DOWEL KEYS, AND SHAFTS FROM SPACER PLATEB. CLEAN - TM-5-3895-373-34_6962. CLEAN FASTENER THREADS - TM-5-3895-373-34_6973. INSPECT SHAFT FOR SCORING AND WEARD. ASSEMBLE - TM-5-3895-373-34_6992. INSTALL DOWEL PINS, CASES, AND END PLATES ONTO FLOW DIVIDER3. INSTALL MOUNTING BRACKETS ON FLOW DIVIDER5. INSTALL HYDRAULIC FITTINGS ON FLOW DIVIDERFOLLOW-ON-TASK - TM-5-3895-373-34_7032.50 REPAIR TOW POINT FLOW CONTROL VALVE2. DISASSEMBLE TOW POINT FLOW CONTROL VALVE3. DISASSEMBLE FLOW ADJUSTMENT ASSEMBLYB. CLEAN - TM-5-3895-373-34_707C. INSPECT. - TM-5-3895-373-34_708D. ASSEMBLE - TM-5-3895-373-34_7093. ASSEMBLE TOW POINT FLOW CONTROL VALVE4. INSTALL FITTINGS ONTO TOW POINT FLOW CONTROL VALVE2.51 ADJUST UNLOADING AND RELIEF VALVES2. CHECK ON-MACHINE UNLOADING AND RELIEF VALVES1. ADJUST STACK RELIEF VALVE3. ADJUST TRACK TENSIONING UNLOADING VALVE5. ADJUST AUGER/CONVEYOR RELIEF VALVES6. ADJUST TOW POINT CONTROL VALVES2.52 REPAIR TOW POINT CYLINDER2. REMOVE CLEVIS, CYLINDER HEAD, AND PISTONB. CLEAN - TM-5-3895-373-34_720C. INSPECT - TM-5-3895-373-34_7212. INSPECT PISTON ROD - TM-5-3895-373-34_7224. INSPECT CYLINDER HEADD. ASSEMBLE. - TM-5-3895-373-34_7242. INSTALL PREFORMED PACKINGS AND SEALS3. ASSEMBLE PISTON COMPONENTS4. ASSEMBLE PISTON AND CYLINDER2.53 REPLACE/REPAIR HYDRAULIC RESERVOIR COMPONENTSA. REMOVE - TM-5-3895-373-34_7292. REMOVE HYDRAULIC HOSES3. DISCONNECT TEST MANIFOLD5. REMOVE HYDRAULIC RESERVOIR FILLER OPENING CAP ASSEMBLYb. Use crowbar to lift rear of hydraulic reservoirf. Attach sling straps7. REMOVE ELBOWS AND PLUGS8. REMOVE HYDRAULIC RESERVOIR COVER AND GASKETB. CLEAN - TM-5-3895-373-34_7372. CLEAN FASTENERSC. INSTALL - TM-5-3895-373-34_7392. INSTALL DRAIN HOSE4. NSTALL GASKET AND HYDRAULIC RESERVOIR COVER5. INSTALL PLUGS AND ELBOWS6. INSTALL HYDRAULIC RESERVOIRh. Apply thread locking compound to threads7. INSTALL HYDRAULIC RESERVOIR FILLER OPENING CAP ASSEMBLY8. INSTALL ENGINE OIL COOLER, FILTER DIFFERENTIAL PRESSURE TRANSMIT-IER, AND ATTACHED HOSES9. INSTALL TEST MANIFOLD11. INSTALL BULKHEAD PARTITION2.54 REPLACE HYDRAULIC HOSES, TUBES, AND FITTINGSA. REMOVE - TM-5-3895-373-34_7502. REMOVE HOSES, TUBES, AND FILLINGSb. Use a cleaning cloth and cleaning solvent to remove grease and other buildup e. Slowly loosen tube coupling nut B. CLEAN - TM-5-3895-373-34_7541. INSTALL STRAIGHT FITTINGS2. INSTALL O-RING BOSS (ORB) FITTINGS3. INSTALL TAPERED PIPE THREAD FITTINGSc. Apply hydraulic fitting sealantf. Install anti-chafing padsa. Use compressed air d. Tag, disconnect, and plug hosesHydraulic oil under pressure can penetrate skin or damage eyes.d. Shut off engine and remove key from ignition switch2.54. REPAIR HYDRAULIC HOSES, TUBES, AND FITTINGS - Continued1. GENERAL REMOVAL INSTRUCTIONSTow point flow control valve2. REMOVE DCA HOUSING3. REMOVE RETURN MANIFOLDf. Tag and disconnect tuben. Disconnect screed vibration solenoid valve4. REMOVE TOW POINT MOUNT PLATEd. Tag and disconnect hoses f. Cut and remove tie wraps5. REMOVE TUBES AND HOSES FROM RIGHT AUGER/CONVEYOR SPEED CONTROL VALVE6. REMOVE TUBES AND HOSES FROM LEFT AUGER/CONVEYOR SPEED CONTROL VALVE. REMOVE AUGER/CONVEYOR SPEED CONTROL VALVE.8. REMOVE TOW POINT FLOW DIVIDER AND TOW POINT FLOW CONTROL VALVEe. Remove hex nuts 9. REMOVE TOW POINT CONTROL VALVESe. Remove hex nuts10. REMOVE AUGER/CONVEYOR CONTROL VALVESf. Remove bolts 11. REMOVE VALVE AND CYLINDER FLOW DIVIDERf. Tag and disconnect swivel elbow12. REMOVE AUGER/CONVEYOR FLOW DIVIDERd. Tag and disconnect tubes13. REMOVE STACK VALVEh. Tag and disconnect hoses i. Tag and disconnect hosesB. CLEAN - TM-5-3895-373-34_7902. CLEAN VALVE PANEL AREA WHERE CONTROL VALVE OR FLOW DIVIDER HAS BEEN REMOVED1. INSTALL STACK VALVEh. Apply hydraulic fitting sealantk. Connect hosesq. Apply electrical insulating compound2. INSTALL AUGER/CONVEYOR FLOW DIVIDERf. Connect tubesd. Install lockwasherse. Apply hydraulic fitting sealant to the exposed threads of tube reducera. Place auger/conveyor control valveb. Install lockwasherse. Apply hydraulic fitting sealant h. Apply electrical insulating compound to male ends of auger/conveyor control valve electrical connectors5. INSTALL TOW POINT CONTROL VALVESd. Connect rear tow point control valve6. INSTALL TOW POINT FLOW DIVIDERg. Connect swivel tee7. INSTALL AUGER/CONVEYOR SPEED CONTROL VALVE8. INSTALL TUBES AND HOSES ONTO RIGHT AUGER/CONVEYOR SPEED CONTROL VALVE9. INSTALL TUBES AND HOSES ONTO LEFT AUGER/CONVEYOR SPEED CONTROL VALVE10. INSTALL TOW POINT MOUNT PLATEe. Apply hydraulic fitting sealant to exposed threads of elbowsi. Apply hydraulic fitting sealant to exposed threads of swivel teek. Apply electrical insulating compound to male ends of front tow point control valve electrical connector11. INSTALL RETURN MANIFOLD ON ENGINE COWLINGh. Apply hydraulic fitting sealant to exposed threads on elbowsI. Apply hydraulic fitting sealant to exposed threads on elbowsr. Apply electrical insulating compound to male fittings of electrical connectors 12. INSTALL DCA HOUSING AND HOUSING BRACKET ON ENGINE COWLING2.56 REPLACE SCREED VIBRATION CONTROL VALVE2. REMOVE TEES AND ELBOWS FROM SCREED VIBRATION CONTROL VALVE1. INSTALL TEES AND ELBOWS ONTO SCREED VIBRATION CONTROL VALVE2. INSTALL SCREED VIBRATION CONTROL VALVE2.57 REPLACE SCREED TRAVEL LOCK VALVEA. REMOVE - TM-5-3895-373-34_8252. REMOVE SCREED TRAVEL LOCK VALVE. CONNECT HYDRAULIC HOSESSECTION X. PAVING MACHINE COMPONENTS MAINTENANCE2.58 REPLACE/REPAIR EXTENSION SCREED HEIGHT ADJUSTMENTA. REMOVE - TM-5-3895-373-34_8304. REMOVE LIFT JACK ASSEMBLY5. REMOVE VERTICAL ADJUSTMENT BLOCK ASSEMBLY6. DISASSEMBLE VERTICAL ADJUSTMENT BLOCK ASSEMBLY.B. CLEAN - TM-5-3895-373-34_834C. INSTALL - TM-5-3895-373-34_8352. INSTALL VERTICAL ADJUSTMENT BLOCK ASSEMBLY3. INSTALL LIFT JACK ASSEMBLY4. INSTALL LIFT JACK ASSEMBLY CONNECTING SHAFT AND HEIGHT ADJUSTMENT KNOBSm. Slide inner height adjustment knob5. INSTALL MOUNTING BRACKET AND CATCH PLATED. ADJUST - TM-5-3895-373-34_841A. REMOVE - TM-5-3895-373-34_8422. REMOVE SCRAPER3. SUPPORT HOPPER WING WITH OVERHEAD HOIST4. REMOVE HEADLESS STRAIGHT ROD5. REMOVE HOPPER WING.2. INSTALL HEADLESS STRAIGHT ROD3. INSTALL SCRAPER4. INSTALL FLASHING, CONVEYOR ACCESS DOOR, AND EXTENSION BRACKETk. Install flat washers2.60 REPAIR HOPPER LIFT CYLINDER1. REMOVE RETAINING RING - TM-5-3895-373-34_852b. Clamp head end of piston rodB. CLEAN - TM-5-3895-373-34_854C. INSPECT - TM-5-3895-373-34_8552. INSPECT PISTON ROD - TM-5-3895-373-34_8564. INSPECT PISTOND. REPAIR - TM-5-3895-373-34_8582. INSTALL SPHERICAL BEARINGE. ASSEMBLE. - TM-5-3895-373-34_8602. ASSEMBLE PISTON COMPONENTS.3. ASSEMBLE PISTON ROD AND CYLINDER TUBEg. Insert retaining ring2.61 REPLACE CONVEYOR CHAIN ASSEMBLY2. REMOVE CONVEYOR ACCESS DOOR4. REMOVE CONVEYOR DRAG PLATE GUARD6. REDUCE CHAIN TENSION8. REMOVE CONVEYOR CHAIN ASSEMBLYB. CLEAN - TM-5-3895-373-34_869C. INSPECT - TM-5-3895-373-34_8704. INSPECT CONVEYOR DRIVE SHAFT, BEARING UNITS, AND SPROCKET WHEELS2. INSTALL INNER AND OUTER CHAIN GUIDE BARS3. INSTALL CONVEYOR CHAIN ASSEMBLY ONTO SPROCKET WHEEL AND CONVEYOR DRIVE SHAFT.4. POSITION OFFSET LINKS FOR RECON- NECTING CONVEYOR CHAIN ASSEMBLY5. CONNECT LOOSE END OF CONVEYOR CHAIN ASSEMBLY AT OFFSET LINKS6. ALIGN CONVEYOR CHAIN ASSEMBLYg. Clean threads of set screws7. REPLACE CONVEYOR CHAIN GUARDS9. REPLACE CONVEYOR ACCESS DOOR10. INSTALL CENTER FLASHING2.62 REPLACE CONVEYOR DRAG PLATES AND ENGINE INSULATION PAN.A. REMOVE - TM-5-3895-373-34_8822. REMOVE CHAIN PLATE LID4. REMOVE ENGINE INSULATION PAN AND INSULATIONB. CLEAN - TM-5-3895-373-34_8851. INSTALL INSULATION AND ENGINE INSULATION PAN.2. REPLACE REAR CONVEYOR DRAG PLATE3. REPLACE CHAIN PLATE LID.4. REPLACE FRONT CONVEYOR DRAG PLATE2.63 REPLACE AND ADJUST AUGER/CONVEYOR DRIVE CHAIN.A. REMOVE - TM-5-3895-373-34_8912. REMOVE CENTER COVER4. REMOVE TOP CHAIN COVER PLATE FROM AUGER/CONVEYOR DRIVE CHAIN HOUSING6. LOOSEN AUGER/CONVEYOR DRIVE CHAINB. CLEAN - TM-5-3895-373-34_8951. REPLACE AUGER/CONVEYOR DRIVE CHAIND. ADJUST - TM-5-3895-373-34_897E. INSTALL.3. INSTALL CENTER COVER4. INSTALL BOTTOM COVER PLATE AND REAR COVER PLATE ON AUGER/CONVEYOR DRIVE CHAIN HOUSING2.64 REPLACE/REPAIR CONVEYOR DRIVE SHAFT, BEARING UNITS, AND SPROCKET WHEELSA. REMOVE - TM-5-3895-373-34_9022. CLEAN ASSEMBLED CONVEYOR DRIVE SHAFT3. DISASSEMBLE CONVEYOR DRIVE SHAFT ASSEMBLYB. CLEAN - TM-5-3895-373-34_9052. CLEAN MAIN FRAME AT BEARING PLATE MOUNTING SURFACES AND DRIVE SHAFT THROUGH-WAYS2. INSPECT SPROCKET WHEEL TEETH AND KEYWAY2. ASSEMBLE DRIVE SHAFT.3. INSTALL DRIVE SHAFT AS AN ASSEMBLY4. LEVEL DRIVE SHAFT5. ALIGN DRIVE SHAFT AND SPROCKET WHEELS6. ALIGN SPROCKET WHEEL2.65 REPLACE/REPAIR CONVEYOR ROLLER AND BEARING UNITSA. REMOVE. - TM-5-3895-373-34_9143. REMOVE TENSION BOLTS AND BEARING SUPPORT PLATES1. CLEAN ALL METAL PARTS2. CLEAN BEARING SUPPORT PLATE MOUNTING SURFACES1. INSPECT CONVEYOR ROLLER2. INSTALL BEARING SUPPORT PLATES AND TENSION BOLTS3. INSTALL CONVEYOR ROLLER AND BEARING UNITS AS AN ASSEMBLY2.66 REPLACE EXTENSION SCREED FRAME.A. REMOVE. - TM-5-3895-373-34_9222. REMOVE SCREED STEPS, AND HANDRAILd. Remove hex head cap screwsj. Remove hex nuts3. REMOVE SCREED COVER PLATES5. REMOVE EXTENSION SCREED BLOWER6. REMOVE EXTENSION SCREED BURNER CHAMBER ASSEMBLYf. Slide shield 7. REMOVE EXTENSION SCREED PLATE9. DISCONNECT EXTENSION SCREED10. REMOVE EXTENSION SCREED11. REMOVE EXTENSION SCREED HYDRAULIC LINES AND FITTINGS12. REMOVE EXTENSION SCREED BASE13. REMOVE HEIGHT ADJUST COMPONENTSB. CLEAN - TM-5-3895-373-34_936C. INSPECT2. INSPECT EXTENSION SCREED BASED. INSTALL - TM-5-3895-373-34_939D. INSTALL - TM-5-3895-373-34_940i. Position catch plate mounting bracket 5. COUPLE EXTENSION SCREED FRAME TO EXTENSION SCREED BASE6. INSTALL EXTENSION SCREED HYDRAULIC LINES AND FITTINGSD. INSTALL - TM-5-3895-373-34_9447. INSTALL EXTENSION SCREEDg. Apply hydraulic fitting sealant to threads of elbows1. Route screed harness9. INSTALL BURNER CHAMBER ASSEMBLYj. Install and tighten screed burner fuel hose10. INSTALL BLOWER11. INSTALL SCREED STEPSD. INSTALL - Continued - TM-5-3895-373-34_952h. Remove second hex head cap screw q. Remove second hex nut 12. INSTALL SCREED HANDRAIL13. INSTALL SCREED STEPS14. INSTALL SCREED COVER PLATES2.67 REPLACE MAIN SCREED FRAME2. REMOVE MAIN SCREED VIBRATOR COMPONENTS FROM MAIN SCREED3. REMOVE BURNER CHAMBER ASSEMBLY FROM MAIN SCREEDh. Remove flexible pipe5. REMOVE SCREED ARMc. Tag and disconnect left hand extension screed vibration hoses7. REMOVE HYDRAULIC HOSES, TUBES, AND FITTINGS FROM RIGHT HAND MAIN SCREED FRAME8. DISCONNECT AND LAY ASIDE SCREED BURNER MANIFOLD9. DISCONNECT AND LAY ASIDE CROWN ADJUSTMENT ASSEMBLY10. REMOVE BLOWER ASSEMBLY.13. SEPARATE MAIN SCREED FRAMESB. CLEAN - TM-5-3895-373-34_9692. CLEAN ALL FASTENERS TREATED WITH THREAD LOCKING COMPOUNDC. INSPECT - TM-5-3895-373-34_9712. INSPECT MAIN SCREED PLATED. INSTALL - TM-5-3895-373-34_9732. INSTALL SIDE PLATE4. INSTALL BLOWER ASSEMBLY.5. CONNECT CROWN ADJUSTMENT ASSEMBLY6. CONNECT SCREED BURNER MANIFOLD7. INSTALL FITTINGS, TUBES AND HYDRAULIC HOSES ONTO RIGHT HAND MAIN SCREED FRAME8. INSTALL FITTINGS, TUBES, AND HYDRAULIC HOSES ONTO LEFT HAND MAIN SCREED FRAMEg. Connect left hand extension screed vibration hoses9. INSTALL SCREED ARM11. INSTALL BURNER CHAMBER ASSEMBLYk. Apply hydraulic fitting sealant to threads of elbow12. INSTALL MAIN SCREED VIBRATOR COMPONENTSk. Apply anti-seize compound 2.68 REPLACE AUGER BEARING UNITS, SHAFT, AND SPROCKET WHEEL.A. REMOVE - TM-5-3895-373-34_9872. REMOVE SHAFT AND BEARING UNITS FROM THE PAVING MACHINE4. REMOVE BEARING UNIT FROM BEARING MOUNT2. CLEAN FASTENERS TREATED WITH THREAD LOCKING COMPOUNDC. INSPECT - TM-5-3895-373-34_991D. INSTALL - TM-5-3895-373-34_9923. INSTALL SHAFT4. INSTALL BEARING MOUNT ON MAIN FRAMEFOLLOW-ON-TASKS - TM-5-3895-373-34_9952.69 REPLACE/REPAIR AUGER/CONVEYOR MOTOR AND DRIVE SPROCKET WHEELA. REMOVE - TM-5-3895-373-34_9973. REMOVE INBOARD BATTERY4. DISCONNECT SCREED BURNER FUEL LINE, SCREED HYDRAULIC HOSES, AND TUBES AT TRACTOR REAR BULKHEADA. REMOVE - Continued - TM-5-3895-373-34_1000g. Wipe up any spilled fuel or hydraulic oil5. DISCONNECT SCREED EXTENSION CYLINDER EXTEND AND RETRACT HYDRAULIC HOSES AND SCREED VIBRATION CONTROL VALVE TUBES AT TRACTOR REAR BULKHEAD.6. DISCONNECT SCREED EXTENSION CYLINDER RETURN LINE TUBE FROM RETURN MANIFOLD AND SET ASIDE. DISCONNECT SCREED VIBRATION SOLENOID VALVE TUBE 5 FROM SCREED VIBRATION SOLENOID VALVE AND SET ASIDE7. REMOVE REAR COVER PLATE FROM AUGER/ CONVEYOR DRIVE CHAIN HOUSING8. DISCONNECT HYDRAULIC HOSES FROM AUGER/CONVEYOR MOTOR IN AND OUT PORTS.10. REMOVE TOP CHAIN COVER PLATE, LIFT AUGER/CONVEYOR DRIVE CHAIN OFF SPROCKET WHEEL, AND REMOVE ELBOWS1. REMOVE DRIVE SPROCKET WHEEL AND MOTOR MOUNT FROM AUGER/CONVEYOR MOTOR3. REMOVE CHECK VALVE, SEPARATE VALVE HOUSING FROM AUGER/CONVEYOR MOTOR, COUNTERBALANCE WEIGHT ASSEMBLY, COMPRESSION SPRINGS, AND VALVEB. DISASSEMBLE - Continued - TM-5-3895-373-34_10094. REMOVE VALVE PLATE, VALVE DRIVE SHAFT, GEAR SET, AND MULTIPLE GEAR SHAFT FROM BEARING HOUSING AND SHAFT ASSEMBLY2.69 REPLACE/REPAIR AUGER/CONVEYOR MOTOR AND DRIVE SPROCKET WHEEL - ContinuedC. CLEAN - TM-5-3895-373-34_10122. CLEAN ALL FASTENERS WITH THREAD LOCKING COMPOUND SOLVENT2. INSPECT VALVE HOUSING4. INSPECT GEAR SET1. LUBRICATE AND INSTALL BEARING HOUSING SHAFT FACE SEAL2. INSTALL SHAFT COUPLING ASSEMBLY IN BEARING HOUSINGE. ASSEMBLE Continued - TM-5-3895-373-34_10185. INSTALL ALIGNMENT STUDS IN BEARING HOUSING AND SHAFT ASSEMBLY7. ALIGN AND INSTALL GEAR SET ONTO BEARING HOUSING AND SHAFT ASSEMBLY9. INSTALL VALVE PLATE ONTO GEAR SET11. ASSEMBLE COMPRESSION SPRINGS, PREFORMED PACKING, AND GASKET INTO VALVE HOUSING12. INSTALL COUNTERBALANCE WEIGHT ASSEMBLY AND FACE SEAL RINGS INTO VALVE HOUSING13. INSTALL VALVE HOUSING AND COUNTERBALANCE WEIGHT ASSEMBLY ONTO ASSEMBLED VALVE PLATE15. INSTALL CHECK VALVES AND FILL/DRAIN PLUG. FILL AUGER/CONVEYOR MOTOR WITH HYDRAULIC OIL16. ASSEMBLE AUGER/CONVEYOR MOTOR, SHIM, DRIVE SPROCKET WHEEL, AND MOTOR MOUNT1. INSTALL AUGER/CONVEYOR MOTOR ONTO PAVING MACHINE MAIN FRAME2. ALIGN AUGER/CONVEYOR DRIVE SPROC- KET WHEEL WITH AUGER SPROCKET WHEEL AND CONVEYOR SPROCKET WHEEL IN THE AUGER/ CONVEYOR DRIVE SYSTEM AND CONNECT AUGER/CONVEYOR DRIVE CHAIN.3. INSTALL TOP CHAIN COVER PLATE AND ELBOWS.4. CONNECT HYDRAULIC HOSES TO AUGER/CONVEYOR MOTOR IN AND OUT PORTS.5. CONNECT SCREED EXTENSION CYLINDER RETURN LINE TO RETURN MANIFOLD. CONNECT SCREED VIBRATION SOLENOID VALVE TUBE TO SCREED VIBRATION SOLENOID VALVE6. INSTALL SCREED EXTENSION CYLINDER EXTEND AND RETRACT HYDRAULIC HOSES. INSTALL SCREED VIBRATION CONTROL VALVE AND VALVE TUBES.7. CONNECT LEFT SIDE SCREED BURNER FUEL LINE, AND SCREED HYDRAULIC HOSES AND TUBE TO STRAIGHT ADAPTERS.8. INSTALL INBOARD BATTERY9. ADJUST AUGER/CONVEYOR DRIVE CHAIN TENSION AND REPLACE TOP CHAIN COVER PLATE ONTO AUGER/CONVEYOR DRIVE CHAIN HOUSING10. INSTALL SCREED HARNESS ELECTRICAL RECEPTACLE.11. REPLACE COVER2.70 REPAIR SCREED LIFT CYLINDER1. REMOVE RETAINING RING - TM-5-3895-373-34_1039A. DISASSEMBLE - Continued.B. CLEAN. - TM-5-3895-373-34_1041C. INSPECT - TM-5-3895-373-34_10422. INSPECT PISTON RODD. REPAIR.E. ASSEMBLE - TM-5-3895-373-34_10452. INSTALL PACKINGS AND SEALS3. REASSEMBLE PISTON COMPONENTS4. ASSEMBLE PISTON AND SCREED LIFT CYLINDER5. INSTALL RETAINING RING2.71 REPLACE MAIN AND EXTENSION SCREED PLATES.2. CLEAN AREA BETWEEN SCREED FRAMEB. REMOVE.2. ALIGN EXTENSION SCREED PLATES FLUSH WITH MAIN SCREED PLATE4. LOWER SCREED TO THE GROUND AND REMOVE FASTENERS FROM MAIN AND EXTENSION SCREED PLATESRemoval Comments - TM-5-3895-373-34_10555. REMOVE SCREED PLATES FROM MAIN AND EXTENSION SCREEDS WITH SCREED RAISED.2.71 REPLACE MAIN AND EXTENSION SCREED PLATES - Continued.1. INSPECT SCREED PLATE FOR BOWING OR SURFACE DISTORTION1. CLEAN SCREED BASE3. ASSEMBLE SCREED PLATE TO SCREEDD. REPLACE - ContinuedRemoval Comments - TM-5-3895-373-34_10622.72 REPAIR SCREED EXTENSION CYLINDERA. DISASSEMBLE.3. REMOVE PISTON AND CYLINDER HEAD FROM PISTON ROD4. REMOVE SEAL AND PACKING RETAINERS FROM PISTON.B. CLEAN - TM-5-3895-373-34_1067C. INSPECT - TM-5-3895-373-34_10683. INSPECT CYLINDER HEAD5. CLEAN ALL METAL PARTS AFTER INSPECTION.1. PRESS OUT SPHERICAL BEARING FROM CYLINDER TUBE BASE1. INSTALL COMPRESSION CUP, RING WIPER, PACKING RETAINER, AND O-RING INTO CYLINDER HEAD2. INSTALL SEAL AND PACKING RETAINERS ONTO PISTON3. REASSEMBLE PISTON ROD4. INSERT PISTON ROD AND CYLINDER HEAD INTO SCREED EXTENSION CYLINDER5. SECURE CYLINDER HEAD WITH RETAINING RING2.73 REPLACE EXTENSION SCREED GUIDE SHAFT SUPPORT, GUIDE SHAFTS, AND SLEEVE BUSHINGS1. REMOVE THICKNESS CONTROL ASSEMBLYA. REMOVE - Continued - TM-5-3895-373-34_10791. CLEAN GUIDE SHAFTS, GUIDE BARS, AND GUIDE SHAFT SUPPORT2. CLEAN MOUNTING HARDWAREC. INSPECT - TM-5-3895-373-34_10822. INSTALL GUIDE SHAFT SUPPORT ASSEMBLY AND GUIDE SHAFTS INTO THE PAVING MACHINED. INSTALL - Continued - TM-5-3895-373-34_10843. INSTALL THICKNESS CONTROL ASSEMBLY2.74 REPLACE MAIN SCREED VIBRATOR COMPONENTS2.74 REPLACE MAIN SCREED VIBRATOR COMPONENTS.2. REMOVE MOTOR MOUNT, RETAINER PLATE, AND BEARING PLATE.3. REMOVE BEARINGS FROM BEARING PLATE AND MOTOR MOUNT1. CLEAN ALL METAL PARTS.C. INSPECT - TM-5-3895-373-34_1091D. INSTALL - TM-5-3895-373-34_10922.74 REPLACE MAIN SCREED VIBRATOR COMPONENTS - Continued3. INSTALL BEARING PLATE, RETAINER PLATE, AND MOTOR MOUNT4. INSTALL UNIVERSAL JOINT ON DRIVE SHAFTS2.75 REPLACE EXTENSION SCREED VIBRATOR COMPONENTS - TM-5-3895-373-34_10961. REMOVE MOTOR MOUNT, RETAINER PLATE, AND BEARING PLATE2. REMOVE BEARINGS FROM MOTOR MOUNT AND BEARING PLATEC. INSPECT. - TM-5-3895-373-34_10992. INSPECT DRIVE SHAFT FOR DAMAGE.2.75 REPLACE EXTENSION SCREED VIBRATOR COMPONENTS - TM-5-3895-373-34_11012.76 REPAIR SCREED VIBRATION MOTORA. DISASSEMBLE - TM-5-3895-373-34_11033. REMOVE AND DISASSEMBLE MOTOR SHAFT4. REMOVE CHECK VALVE AND NEEDLE BEARING FROM MOTOR COVERB. CLEAN - TM-5-3895-373-34_1106C. INSPECT - TM-5-3895-373-34_11073. INSPECT MOTOR SHAFT, OUTER GEROTOR GEAR, AND INNER GEROTOR GEAR2. INSTALL NEEDLE BEARING AND CHECK VALVE INTO MOTOR COVER3. ASSEMBLE AND INSTALL MOTOR SHAFT.4. INSTALL MOTOR MOUNTING PLATE, ENCASED SEAL, AND PREFORMED PACKINGS5. INSTALL ELBOWS AND PREFORMED PACKINGS.2.77 REPLACE/REPAIR SCREED VIBRATION FLOW DIVIDER2. CLEAN SCREED VIBRATION FLOW DIVIDER AND ELBOWS3. REMOVE SCREED VIBRATION FLOW DIVIDER FROM SCREEDB. DISASSEMBLE.1. INSPECT BODYE. ASSEMBLE - TM-5-3895-373-34_11182. INSTALL PREFORMED PACKINGS, PLUGS, AND ELBOWS ONTO BODYF. REPLACEAPPENDIX A REFERENCES - TM-5-3895-373-34_1121 REFERENCES -cont - TM-5-3895-373-34_1122APPENDIX B EXPENDABLE AND DURABLE ITEMS LISTSECTION II. EXPENDABLE AND DURABLE ITEMS LIST - TM-5-3895-373-34_1124EXPENDABLE AND DURABLE ITEMS LIST -cont - TM-5-3895-373-34_1125EXPENDABLE AND DURABLE ITEMS LIST -cont - TM-5-3895-373-34_1126APPENDIX C ILLUSTRATED LIST OF MANUFACTURED ITEMSSECTION II. LIST OF MANUFACTURED ITEMSFigure 1. Alignment StudFigure 2. Centering JigFigure 3. 2.75 In. Diameter DriverFigure 4. 3.5 In. Diameter DriverFigure 5. 4.5 In. Diameter DriverFigure 6. Input Bearing DriverFigure 7. Flywheel Guide PinFigure 8. Hollow PipeFigure 9. Lock Nut Torquing AdapterFigure 10. MandrelFigure 11. MandrelFigure 12. MandrelFigure 13. MandrelFigure 14. Pinion Stop Support BlockFigure 15. Shaft Bearing Removal ToolFigure 16. Shaft Face Seal ToolFigure 17. Shaft Face Seal ToolFigure 18. Shaft Seal Assembly ToolFigure 19. Shaft Seal Driver ToolFigure 20. Shaft Seal BulletFigure 21. Shaft Seal Installation ToolFigure 22. Spacer WedgeFigure 23. Support CylinderFigure 24. Track Frame Offset WrenchFigure 25. Valve Seat Installation ToolFigure 26. Valve Sleeve Installation ToolFigure 27. StraightedgeAPPENDIX D TOOL IDENTIFICATION LISTSECTION II. TOOL IDENTIFICATION LIST - TM-5-3895-373-34_1157 TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1158 TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1159 TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1160 TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1161 TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1162 TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-34_1163APPENDIX E TORQUE LIMITSSECTION II. TORQUE LIMITS FOR CAP SCREWS AND BOLTSTightening Torque - Metric Class 8.8 - TM-5-3895-373-34_1166SECTION III. TORQUE LIMITS FOR SET SCREWS - TM-5-3895-373-34_1167 INDEX -cont - TM-5-3895-373-34_1169 INDEX -cont - TM-5-3895-373-34_1170 INDEX -cont - TM-5-3895-373-34_1171 INDEX -cont - TM-5-3895-373-34_1172 INDEX -cont - TM-5-3895-373-34_1173