TM 5-3895-373-202.19. HYDRAULIC SYSTEM DIAGNOSTICS.Perform hydraulic system tests whenever you have aproblem with the hydraulic system or if sent here byanother diagnostic test.Most of the paving machine’s hydraulic functions sharepumping and flow control components with at least oneother circuit. Try to determine which hydraulic function ismost affected by the fault condition. Refer to the indexbelow for the diagnostic procedure that applies to yoursystem fault.Hydraulic systems can be hazardous. Always heed thefollowing warnings when troubleshooting or servicingcomponents in the hydraulic system.Hydraulic oil under pressure canpenetrate skin or damage eyes. Oilleaks under pressure may not bevisible. Use apiece of cardboard orwood to find leaks, but do not use abare hand. Wear safety goggles forprotection. If oil enters skin or eye,get immediate medical attention.Do not move under any hydraulicallycontrolled component when makingadjustments or repairs to thehydraulic system. Lower thecomponent and work from above. Ifthe component must be raised foraccess, always block it for fullsupport. If a component drops,severe injury or death to personnelcan result.NOTEThroughout these hydraulic systems diagnosticprocedures, the engine should be running at high idlewhen performing a functional check of a hydraulic deviceor circuit.When diagnosing hydraulic devices that are controlledthrough the stack valve, references will be made to thestack valve wiring diagram on page 2-265.When a fault is isolated to a specific component, theparagraph number of the repair task for replacement ofthe component is cited in the diagnostic flowchart. If therepair task is general (i.e.: wiring and harness repair), therepair task is cited in the Reference Information Column.Male connectors on paving machine most often housefemale terminals (receptacles, jacks). Mating femaleconnectors house male terminals (plugs). Plug/jacknomenclature in text and diagrams is based on nature ofconnector terminals (male or female), not on appearanceof connector housing.Refer to TM 5-3895-373-10 for paving machine switchlocations.Throughout this diagnostic procedure, a simplifiedschematic of the circuit under test is shown. Referenceelectrical schematics at back of manual for completecircuit wiring.Diagnostic IndexFault Location PageHydraulic Cylinder Circuits ................................... 2-264Auger/Conveyor Circuit ........................................ 2-306Screed Vibrator Circuit ......................................... 2-3242-263
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