CHAPTER 1 INTRODUCTION - TM-5-3895-373-20_81.7. OFFICIAL NOMENCLATURE.1.11. CHARACTERISTICS, CAPABILITIES, AND DATAc. Fuel Lift Pump.i. Hydraulic Charge Filters1.12.2. Valve Panel Compartment.c. Hydraulic Reservoir1.12.3. Battery and Toolbox Storage Compartments1.12.4. Track Drive System1.12.5. Hopper Auger/Conveyor Systems1.12.6. Hydraulic Cylinders.1.12.7. Screed Burner System1.12.8. Screed Vibrators1.13. EQUIPMENT DATA1.13. EQUIPMENT DATA - ContinuedSECTION III. PRINCIPLES OF OPERATION1.14. ENGINE LUBRICATION SYSTEM.1.15. FUEL SYSTEM1.15.2. Screed Burner Fuel System1.16. TURBOSUPERCHARGER1.17. ENGINE COOLING SYSTEM1.18. PAVING MACHINE ELECTRICAL SYSTEMElectrical System Power Distribution 1.18.2. Battery/Starting Circuit. Battery/Starting Circuit. 1.18.3. Alternator/Charqinq CircuitsPaving Liqhtinq Circuits1.18.5. Engine Controls and Indicators Circuit. Engine Controls and Indicators Circuit.1.18.6. Screed Burner Controls and Indicators Circuit Screed Burner Controls and Indicators Circuit1.18.7. Flow Gate Electrical Circuit.1.18.8. STE/ICE and Diagnostic Connector Circuit.1.18.9. Throttle Control Electrical Circuit1.19. PUMP DRIVE SYSTEM1.20. TRACK DRIVE HYDRAULIC SYSTEMTRACK DRIVE HYDRAULIC SYSTEM1.20.1. Tractor Brake CircuitTractor Brake Circuit.1.20.2. Track Tensioning System1.21. ELECTRICALLY CONTROLLED HYDRAULIC CIRCUITS1.21.1. Auger/Conveyor Hydraulic System Auger/Conveyor Hydraulic System1.21.2. Hopper Wing Lift System. Hopper Wing Lift System.1.21.3. Screed Lift System Screed Lift System1.21.4. Tow Point Lift System Tow Point Lift System1.21.5. Screed Vibration System Screed Vibration System1.21.6. Screed Extension System Screed Extension SystemCHAPTER 2 PAVING MACHINE MAINTENANCESECTION II. SERVICE UPON RECEIPTFigure 2-1. 780T Paving Machine Dimensions (Sheet 2 of 2)b. Remove tape securing air cleaner cap assembly2.4.3. Checking Unpacked Equipment.SECTION III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)2.6. CLEANING AGENTS2.9. PMCS PROCEDURES PMCS PROCEDURESTable 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine -ContinuedTable 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_71Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_72Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_73Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_74Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_75Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_76Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_77Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_78Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_79Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_80Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued.Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_82Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bitnminous Asphalt Paving Machine - ContinuedTable 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_84Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_85Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_86Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_87Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_88Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_89Table 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_90Table 21. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - ContinuedTable 2-1. Preventive Maintenance Checks and Services for Model 780T Bituminous Asphalt Paving Machine - Continued - TM-5-3895-373-20_92SECTION IV. DIAGNOSTIC MAINTENANCE PROCEDURES2.10.2. General Diagnostic and STE/ICE-R Maintenance Procedures2.11. ENGINE AND ENGINE LUBRICATION SYSTEM DIAGNOSTICSENGINE AND ENGINE LUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_96ENGINE SPEED - STE/ICE-R TEST 10ENGINE AND ENGINE LUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_98REFERENCE INFORMATION ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_99ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_100OIL PRESSURE TEST - STE/ICE-R TEST 35ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_102ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_103ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_104REFERENCE INFORMATION ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_105ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_106REFERENCE INFORMATION ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_107ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_108REFERENCE INFORMATION ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_109ENGINE AND ENGINE LUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_110REFERENCE INFORMATION ENGINE AND ENGINE LUBRICATION SYSTEM - TM-5-3895-373-20_1112.12. ENGINE FUEL SYSTEM DIAGNOSTICSENGINE FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_113REFERENCE INFORMATION ENGINE FUEL SYSTEM - TM-5-3895-373-20_114ENGINE FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_115FUEL FILTER PRESSURE DROP - STEACE-R TEST 26ENGINE FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_117ENGINE FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_119REFERENCE INFORMATION ENGINE FUEL SYSTEM - TM-5-3895-373-20_120ENGINE FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_121FUEL SUPPLY PRESSURE - STEICE-R TEST 242.13. AIR INTAKE/EXHAUST SYSTEM DIAGNOSTICSAIR INTAKE/EXHAUST SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_124REFERENCE INFORMATION AIR INTAKE/EXHAUST SYSTEM - TM-5-3895-373-20_125AIR INTAKE/EXHAUST SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_126REFERENCE INFORMATION AIR INTAKE/EXHAUST SYSTEM - TM-5-3895-373-20_1272.14. ENGINE COOLING SYSTEM DIAGNOSTICSENGINE COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_129ENGINE COOLANT TEMPERATURE - STE/ICE-R TEST 38 - TM-5-3895-373-20_130ENGINE COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_131REFERENCE INFORMATION ENGINE COOLING SYSTEM - TM-5-3895-373-20_132ENGINE COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_133REFERENCE INFORMATION ENGINE COOLING SYSTEM - TM-5-3895-373-20_134ENGINE COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_135REFERENCE INFORMATION ENGINE COOLING SYSTEM - TM-5-3895-373-20_136ENGINE COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_137REFERENCE INFORMATION ENGINE COOLING SYSTEM - TM-5-3895-373-20_1382.15. ALTERNATOR/CHARGING CIRCUIT DIAGNOSTICALTERNATOR/CHARGING CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_140BAD ELECTRICAL CONNECTIONS ARE A COMMON CHARGE CIRCUIT PROBLEMALTERNATOR/CHARGING CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_142REFERENCE INFORMATION ALTERNATOR/CHARGING CIRCUIT - TM-5-3895-373-20_143ALTERNATOR/CHARGING CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_144ALTERNATOTR FIELD VOLTAGE STE/ICE-R TEST 83ALTERNATOR/CHARGING CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_146REFERENCE INFORMATION ALTERNATOR/CHARGING CIRCUIT - TM-5-3895-373-20_1472.16. PAVING MACHINE LIGHTING SYSTEM DIAGNOSTICSOPERATOR GAUGE PANEL LIGHTING DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_149REFERENCE INFORMATION OPERATOR GAUGE PANEL LIGHTING - TM-5-3895-373-20_150OPERATOR GAUGE PANEL LIGHTING DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_151REFERENCE INFORMATION OPERATOR GAUGE PANEL LIGHTING - TM-5-3895-373-20_152OPERATOR GAUGE PANEL LIGHTING DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_153REFERENCE INFORMATION OPERATOR GAUGE PANEL LIGHTING - TM-5-3895-373-20_154SCREED CONTROL PANEL LIGHTING DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_155REFERENCE INFORMATION SCREED CONTROL PANEL LIGHTING - TM-5-3895-373-20_156SCREED CONTROL PANEL LIGHTING DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_157REFERENCE INFORMATION SCREED CONTROL PANEL LIGHTING - TM-5-3895-373-20_158SCREED CONTROL PANEL LIGHTING DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_159REFERENCE INFORMATION SCREED CONTROL PANEL LIGHTING - TM-5-3895-373-20_160WORK LIGHT CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_161REFERENCE INFORMATION WORK LIGHT CIRCUITS - TM-5-3895-373-20_162WORK LIGHT CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_163REFERENCE INFORMATION WORK LIGHT CIRCUITS - TM-5-3895-373-20_164WORK LIGHT CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_165REFERENCE INFORMATION WORK LIGHT CIRCUITS - TM-5-3895-373-20_1662.17. BATTERY/STARTER CIRCUIT DIAGNOSTICS.BATTERY/STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_168TO VIEW FLYWHEEL SPUR GEARBATTERY/STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_170ENGINE SPEED -STE/CE-R TEST 10BATTERY/STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_172STARTER FIRST PEAK CURRENT TEST - STE/ICE-R TEST 72 - TM-5-3895-373-20_173BATTERY/STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_174STARTER FIRST PEAK CURRENT TEST - STE/ICE-R TEST 72 - TM-5-3895-373-20_175BATTERY/STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_176BATTERY INTERNAL RESISTANCE - STE/ICE-R TEST 73BATTERY/STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_178REFERENCE INFORMATION BATTERY/STARTER CIRCUITBATTERY/STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_180REFERENCE INFORMATION BATTERY/STARTER CIRCUI2.18. ELECTRICAL CIRCUIT DIAGNOSTICSHORN CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_183REFERENCE INFORMATION HORN CIRCUIT - TM-5-3895-373-20_184HORN CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_185REFERENCE INFORMATION HORN CIRCUIT - TM-5-3895-373-20_186HORN CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_187REFERENCE INFORMATION HORN CIRCUIT - TM-5-3895-373-20_188IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_189REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_190IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_191REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_192IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_193REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_194IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_195REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_196IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_197REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_198IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_199REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_200IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_201REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_202IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_203REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_204IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_205REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_206IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_207REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_208IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_209REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUITIGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_211REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_212CONTACTOR OUTPUT TERMINALIGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_214REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_215IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_216REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_217IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_218REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_219IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHARTREFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_221IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_222REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_223IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_224REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_225IGNITION/EMERGENCY STOP CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_226REFERENCE INFORMATION IGNITION/EMERGENCY STOP CIRCUIT - TM-5-3895-373-20_227FLOW GATE CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_228REFERENCE INFORMATION FLOW GATE CONTROL CIRCUIT - TM-5-3895-373-20_229FLOW GATE CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_230REFERENCE INFORMATION FLOW GATE CONTROL CIRCUIT - TM-5-3895-373-20_231FLOW GATE CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_232REFERENCE INFORMATION FLOW GATE CONTROL CIRCUIT - TM-5-3895-373-20_233FLOW GATE CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_234REFERENCE INFORMATION FLOW GATE CONTROL CIRCUIT - TM-5-3895-373-20_235FLOW GATE CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_236REFERENCE INFORMATION FLOW GATE CONTROL CIRCUIT - TM-5-3895-373-20_237FLOW GATE CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_238REFERENCE INFORMATION FLOW GATE CONTROL CIRCUIT - TM-5-3895-373-20_239PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_240REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_241PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_242REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_243PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_244REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_245PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_246REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_247PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_248REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_249PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_250REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_251PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_252REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_253PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_254REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_255PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_256REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_257PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_258REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_259PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_260REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_261PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_262REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_263PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_264REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_265PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_266REFERENCE INFORMATION PANEL GAUGE CIRCUITPANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_268REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_269PANEL GAUGE CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_270REFERENCE INFORMATION PANEL GAUGE CIRCUIT - TM-5-3895-373-20_271HIGH TEMPERATURE SHUTOFF CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_272REFERENCE INFORMATION HIGH TEMPERATURE SHUTOFF CIRCUITHIGH TEMPERATURE SHUTOFF CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_274REFERENCE INFORMATION HIGH TEMPERATURE SHUTOFF CIRCUIT - TM-5-3895-373-20_275HIGH TEMPERATURE SHUTOFF CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_276ENGINE COOLANT TEMPERATURE - STE/ICE-R TEST 38 - TM-5-3895-373-20_277HIGH TEMPERATURE SHUTOFF CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_278ENGINE COOLANT TEMPERATURE - STE/ICE-R TEST 38 - TM-5-3895-373-20_279HIGH TEMPERATURE SHUTOFF CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_280REFERENCE INFORMATION HIGH TEMPERATURE SHUTOFF CIRCUIT - TM-5-3895-373-20_281HIGH TEMPERATURE SHUTOFF CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_282REFERENCE INFORMATION HIGH TEMPERATURE SHUTOFF CIRCUIT - TM-5-3895-373-20_283COLD START CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_284REFERENCE INFORMATION COLD START CONTROL CIRCUIT - TM-5-3895-373-20_285COLD START CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_286COLD START CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_287COLD START CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_288REFERENCE INFORMATION COLD START CONTROL CIRCUIT - TM-5-3895-373-20_289ENGINE THROTTLE CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_290REFERENCE INFORMATION ENGINE THROTTLE CONTROL CIRCUIT - TM-5-3895-373-20_291ENGINE THROTTLE CONTROL CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_292REFERENCE INFORMATION ENGINE THROTTLE CONTROL CIRCUIT - TM-5-3895-373-20_293HIGH SPEED SHIFT CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_294REFERENCE INFORMATION HIGH SPEED SHIFT CIRCUIT - TM-5-3895-373-20_295HIGH SPEED SHIFT CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_296REFERENCE INFORMATION HIGH SPEED SHIFT CIRCUIT - TM-5-3895-373-20_297CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_298REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT - TM-5-3895-373-20_299CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_300REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUITCONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_302REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT - TM-5-3895-373-20_303CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_304REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT - TM-5-3895-373-20_305CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_306REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT - TM-5-3895-373-20_307CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_308REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT - TM-5-3895-373-20_309CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_310REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT - TM-5-3895-373-20_311CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_312REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT - TM-5-3895-373-20_313CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_314REFERENCE INFORMATION CONTROL HANDLE, BRAKE, AND STOP/RESUME CIRCUIT - TM-5-3895-373-20_3152.19. HYDRAULIC SYSTEM DIAGNOSTICSHYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_317HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_318REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_319REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_320HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_321REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_322HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_323REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_324HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_325REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_326HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_327SCREED LIFT CYLINDERS - PRESSURE CHECK PROCEDUREHYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_329REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_330HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_331REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_332HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_333REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_334HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_335REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITSHYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_337HOPPER LIFT CYLINDER - PRESSURE CHECK PROCEDUREHYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_339REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_340HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_341REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_342HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_343REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_344HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_345REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_346HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_347REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_348HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_349REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_350HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_351REFERENCE INFORMATIONHYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_353REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_354HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_355REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_356HYDRAULIC CYLINDER CIRCUITS DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_357REFERENCE INFORMATION HYDRAULIC CYLINDER CIRCUITS - TM-5-3895-373-20_358AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_359REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_360AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_361REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_362AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_363REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_364AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_365REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_366AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_367REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_368AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_369REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_370AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_371REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_372AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_373REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_374AUGER/CONVEYOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_375REFERENCE INFORMATION AUGER/CONVEYOR CIRCUIT - TM-5-3895-373-20_376SCREED VIBRATOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_377REFERENCE INFORMATION SCREED VIBRATOR CIRCUIT - TM-5-3895-373-20_378SCREED VIBRATOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_379REFERENCE INFORMATION SCREED VIBRATOR CIRCUIT - TM-5-3895-373-20_380SCREED VIBRATOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_381REFERENCE INFORMATION SCREED VIBRATOR CIRCUIT - TM-5-3895-373-20_382SCREED VIBRATOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_383REFERENCE INFORMATION SCREED VIBRATOR CIRCUIT - TM-5-3895-373-20_384SCREED VIBRATOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_385REFERENCE INFORMATION SCREED VIBRATOR CIRCUIT - TM-5-3895-373-20_386SCREED VIBRATOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_387REFERENCE INFORMATION SCREED VIBRATOR CIRCUIT - TM-5-3895-373-20_388SCREED VIBRATOR CIRCUIT DIAGNOSTIC FLOWCHART.REFERENCE INFORMATION SCREED VIBRATOR CIRCUIT - TM-5-3895-373-20_390SCREED VIBRATOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_391REFERENCE INFORMATION SCREED VIBRATOR CIRCUIT - TM-5-3895-373-20_3922.20. SCREED BURNER SYSTEM DIAGNOSTICSSCREED BURNER GLOW PLUG CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_394REFERENCE INFORMATION SCREED BURNER GLOW PLUG CIRCUIT - TM-5-3895-373-20_395SCREED BURNER GLOW PLUG CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_396REFERENCE INFORMATION SCREED BURNER GLOW PLUG CIRCUIT - TM-5-3895-373-20_397SCREED BURNER GLOW PLUG CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_398REFERENCE INFORMATION SCREED BURNER GLOW PLUG CIRCUIT - TM-5-3895-373-20_399SCREED BURNER GLOW PLUG CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_400REFERENCE INFORMATION SCREED BURNER GLOW PLUG CIRCUIT - TM-5-3895-373-20_401SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_402REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_403SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_404REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_405SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_406REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_407SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_408REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_409SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_410REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_411SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_412EFERENCE INFORMATION SCREED BURNER FUEL SYSTEMSCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_414REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_415SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_416REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_417SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_418REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_419SCREED BURNER FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_420REFERENCE INFORMATION SCREED BURNER FUEL SYSTEM - TM-5-3895-373-20_421SCREED BLOWER MOTOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_422REFERENCE INFORMATION SCREED BLOWER MOTOR CIRCUITSCREED BLOWER MOTOR CIRCUIT DIAGNOSTIC FLOWCHART - TM-5-3895-373-20_424REFERENCE INFORMATION SCREED BLOWER MOTOR CIRCUITDCA to TK Cross ReferenceDCA CIRCUIT DIAGNOSTIC FLOWCHARTREFERENCE INFORMATION DCA CIRCUITDCA CIRCUIT REFERENCE INFORMATIONENGINE SPEED --STE/ICE-R TEST 10AIR CLEANER PRESSURE DROP TEST - STE/ICE-R TEST 28OIL FILTER PRESSURE DROP TEST - STE/ICE-R TEST 36STARTER MOTOR VOLTAGE - STE/ICE-R TEST 68BATTERY/STARTER CIRCUIT - STE/CE-R TESTS 71 THROUGH 75ALTERNATOR FIELD VOLTAGE - STE/ICE-R TEST 83780T VEHICLE TEST CARDPRE-TEST INSPECTIONSECTION V. PAVING MACHINE MAINTENANCE PROCEDURES2.22. REMOVE AND INSTALL ACCESS PLATES AND COVERS2. REMOVE SCREED COVER PLATES2.23. SERVICE2.23.1. FAN BELT ADJUSTMENT2. ADJUST FAN BELT TENSION.2.23.2. REPLACE ENGINE OIL FILTER ELEMENTA. REMOVE - TM-5-3895-373-20_445B. INSTALL - TM-5-3895-373-20_4462.23.3. ENGINE COOLANT1. REMOVE ACCESS COVER2. DRAIN ENGINE COOLANT1. FILL COOLANT SYSTEM2. CIRCULATE ENGINE COOLANT SYSTEM1. INSTALL ACCESS COVER2. INSTALL CLAMP AND SOUND FOAM2.23.4. DRAIN FUEL TANK1. DRAIN FUEL SPRAY SYSTEM 3. DRAIN FUEL FROM FUEL TANK A. DRAIN - ContB. CLEAN. - TM-5-3895-373-20_4582.23.5. REPLACE ENGINE FUEL FILTER ELEMENT1. REMOVE FUEL INJECTOR TUBEA. REMOVE - Cont - TM-5-3895-373-20_461B. INSTALL - TM-5-3895-373-20_4622. INSTALL FUEL INJECTOR TUBE.2.23.6. REPLACE SCREED BURNER AND FUEL SPRAY FUEL FILTER ELEMENTA. REMOVE - TM-5-3895-373-20_465B. INSTALL - TM-5-3895-373-20_4663. CONNECT FUEL FILTER HOSES2.23.7. REPLACE FUEL LIFT PUMP FILTER SCREENA. REMOVE - TM-5-3895-373-20_469B. CLEAN - TM-5-3895-373-20_4702.23.8. DRAIN HYDRAULIC RESERVOIR.B. INSTALL - TM-5-3895-373-20_4722.23.9. REPLACE HYDRAULIC CHARGE FILTER ELEMENTA. REMOVE - Cont - TM-5-3895-373-20_474B. INSTALL - TM-5-3895-373-20_475FOLLOW-ON-TASK - TM-5-3895-373-20_4762.23.10. REPLACE HYDRAULIC RETURN FILTER ELEMENTB. INSTALL - TM-5-3895-373-20_478FOLLOW-ON-TASK - TM-5-3895-373-20_4792.23.11. ENGINE AND SCREED FUEL SYSTEM BLEEDA. BLEED ENGINE FUEL SYSTEM3. LOOSEN VENT SCREW5. LOOSEN TUBE COUPLING NUT8. TIGHTEN TUBE NUTS B. BLEED SCREED FUEL SYSTEMFOLLOW-ON-TASKS - TM-5-3895-373-20_4862.24. GROUND HANDLING2.24.1. TOWING/PUSHING.2. RELEASE TRACK DRIVE BRAKESC. PUSH2. RECONNECT TRACK DRIVE BRAKED. CRIB2.24.2. JACKING AND CRIBBING1. RAISE AND CRIB PAVING MACHINE2. RAISE AND CRIB PAVING MACHINE B. REMOVE CRIBBING AND LOWER AFTER NON-TRACK MAINTENANCEJACKING AND CRIBBING - Cont2. REMOVE 4 IN. X 12 IN. X 8 FT CRIBBING AND LOWER PAVING MACHINEC. JACKING AND CRIBBING FOR TRACK MAINTENANCEC. JACKING AND CRIBBING FOR TRACK MAINTENANCE - Cont2. RAISE AND CRIB PAVING MACHINE ON 14 IN. CRIBBINGd. Raise front of paving machine1. REMOVE 9 IN. x 14 IN. x 3 FT CRIBBING AND LOWER PAVING MACHINED. REMOVE CRIBBING AND LOWER AFTER TRACK MAINTENANCE -CONT2. REMOVE 4 IN. X 12 IN. X 8 FT CRIBBING AND LOWER PAVING MACHINE2.24.3. SCREED REMOVAL AND INSTALLATION2. DISCONNECT SCREED FUEL AND HYDRAULIC HOSESa. Wipe all dirt and dust from fittings 3. DISCONNECT SCREED LIFT CYLINDERS4. REMOVE TOW POINT HARDWARE5. DRIVE TRACTOR AWAY FROM SCREEDB. INSTALL - TM-5-3895-373-20_5122. INSTALL TOW POINT HARDWARE3. RECONNECT SCREED LIFT CYLINDERS4. RECONNECT SCREED FUEL AND HYDRAULIC HOSES5. PLUG IN SCREED HARNESS CONNECTORS2.24.4. HOISTING2. ATTACH LIFTING CABLES/CHAINS TO PAVING MACHINEA. HOISTING ENTIRE PAVING MACHINE (SINGLE POINT) - ContB. HOISTING ENDS OF PAVING MACHINE2. HOIST REAR OF PAVING MACHINESECTION VI. - PREPARATION FOR STORAGE OR SHIPMENT2.26. PREPARATION FOR SHIPMENTCHAPTER 3 DIESEL ENGINE MAINTENANCE3.2. ADJUST INTAKE AND EXHAUST VALVES2. REMOVE VALVE COVER AND OIL BREATHER HOSEB. ADJUST - ContC. INSTALL - TM-5-3895-373-20_5282. INSTALL THE VALVE COVER AND OIL BREATHER HOSE3. INSTALL MUFFLER SUPPORT BRACKET3.3. REPLACE ENGINE OIL FILTER/COOLER ASSEMBLY COMPONENTS2. REMOVE STRAINER HEADB. CLEAN - TM-5-3895-373-20_5332. CLEAN CAP SCREW THREADS2. INSTALL ENGINE OIL COOLER3.4. REPLACE ENGINE OIL FILTER/COOLER ASSEMBLY LINES AND FITTINGS1. REMOVE COOLANT HOSESA. REMOVE - Cont - TM-5-3895-373-20_538B. INSTALL - TM-5-3895-373-20_539B. INSTALL - Cont - TM-5-3895-373-20_540FOLLOW-ON-TASKS - TM-5-3895-373-20_5413.5. REPLACE EXHAUST MANIFOLD AND INTAKE MANIFOLD2. REMOVE INTAKE MANIFOLDC. INSTALL - TM-5-3895-373-20_5442. INSTALL EXHAUST MANIFOLDCHAPTER 4 FUEL SYSTEM MAINTENANCE4.2. REPLACE FUEL LIFT PUMPA. REMOVE - TM-5-3895-373-20_548B. CLEAN - TM-5-3895-373-20_549C. INSTALL - TM-5-3895-373-20_550FOLLOW-ON-TASKS - TM-5-3895-373-20_5514.3. REPLACE/REPAIR AIR INTAKE COMPONENTSA. REMOVE - TM-5-3895-373-20_5532.DISASSEMBLE BAFFLE COMPONENTS3.REMOVE AIR CLEANER DEFLECTOR. -CONT5. REMOVE FLEXIBLE TUBE, PRESSURE SENSE TUBE, AND REDUCERB. CLEAN - TM-5-3895-373-20_5572. CLEAN RUBBER COMPONENTSC. INSPECT - ContD. INSTALL3. INSTALL AIR PRESSURE TRANSMITTER AND AIR CLEANER SERVICE INDICATOR KNOB.D. INSTALL - Cont4. INSTALL AIR CLEANER DEFLECTOR6. INSTALL AIR CLEANER FILTER ELEMENT4.4. REPLACE TURBOSUPERCHARGERA. REMOVE - TM-5-3895-373-20_5663. REMOVE TURBOSUPERCHARGERA. REMOVE - Cont - TM-5-3895-373-20_568B. CLEAN - TM-5-3895-373-20_5691. INSTALL TURBOSUPERCHARGER2. INSTALL EXHAUST PIPE3. INSTALL TURBOSUPERCHARGER INLET HOSE AND TURBOSUPERCHARGER INLET ELBOW4.5. REPAIR FUEL TANK2. CLEAN MOUNTING SURFACE.B. INSTALL - TM-5-3895-373-20_5754.6. REPLACE FUEL SHUTOFF SOLENOID4.6. REPLACE FUEL SHUTOFF SOLENOID - ContB. INSTALL - TM-5-3895-373-20_5784.7. REPAIR OR REPLACE FUEL LINES, FITTINGS, AND HOSESA. REMOVE - TM-5-3895-373-20_580A. REMOVE - Continued - TM-5-3895-373-20_5813. REMOVE FUEL LIFT PUMP, ENGINE FUEL FILTER, AND FUEL INJECTION PUMP TUBES, HOSES, AND ADAPTERSA. REMOVE - Cont - TM-5-3895-373-20_5834.7. REPAIR OR REPLACE FUEL LINES, FITTINGS, AND HOSES - ContB. INSTALL - TM-5-3895-373-20_585B. INSTALL -CONT - TM-5-3895-373-20_586B. INSTALL -CONT - TM-5-3895-373-20_5872. INSTALL FUEL/WATER SEPARATOR HOSES AND ADAPTERSB. INSTALL - Cont - TM-5-3895-373-20_589FOLLOW-ON-TASKS - TM-5-3895-373-20_5904.8. REPLACE FUEL/WATER SEPARATOR1. REMOVE FUEL LINES2. REMOVE FUEL/WATER SEPARATOR2. CLEAN BOLT THREADS2. PURGE AIR FROM FUEL/WATER SEPARATOR3. INSTALL FUEL/WATER SEPARATOR4.9. REPLACE FUEL FILTER ASSEMBLY4.9. REPLACE FUEL FILTER ASSEMBLY - ContA. REMOVE - Continued - TM-5-3895-373-20_5992. REMOVE FITTINGS AND CONNECTORS FROM FUEL FILTER ASSEMBLYB. INSTALL. 1. INSTALL FITTINGS AND CONNECTORS ONTO FUEL FILTER ASSEMBLYB. INSTALL - Continued - TM-5-3895-373-20_6022. INSTALL FUEL FILTER ASSEMBLYg. Lubricate rubber compression sleevesl. Tighten tube coupling nut 4.10. REPLACE COLD START INDUCTION HEATER.2. REMOVE INDUCTION HEATERB. INSTALL - TM-5-3895-373-20_6084.11. REPLACE INDUCTION HEATER RELAY2. REMOVE RELAY WIRES - TM-5-3895-373-20_6102. CONNECT RELAY WIRES TO RELAY - TM-5-3895-373-20_6113. INSTALL BATTERY CABLES - TM-5-3895-373-20_6124.12. REPLACE THROTTLE ACTUATOR AND THROTTLE CONTROL CABLE2. REMOVE THROTTLE CONTROL CABLEB. INSTALL - TM-5-3895-373-20_615Place hex nut 2. INSTALL THROTTLE ACTUATORC. ADJUST - TM-5-3895-373-20_618g. Move throttle lever 2. ATTACH AND TIGHTEN THROTTLE CONTROL CABLE.(2) Loosen hex nut FOLLOW-ON-TASKS - TM-5-3895-373-20_622CHAPTER 5 EXHAUST SYSTEM MAINTENANCE5.2. REPLACE EXHAUST MUFFLER AND PIPES3. REMOVE EXHAUST PIPEB. INSTALL - TM-5-3895-373-20_626B. INSTALL - Continued - TM-5-3895-373-20_6272. INSTALL MUFFLER BRACKETS AND EXHAUST MUFFLER3. INSTALL PIPE ELBOWCHAPTER 6 COOLING SYSTEM MAINTENANCE6.2. REPLACE RADIATOR AND RADIATOR SHROUD2. DISASSEMBLE RADIATOR AND RADIATOR SHROUD1. ASSEMBLE RADIATOR AND RADIATOR SHROUDB. INSTALL - Continued - TM-5-3895-373-20_6342. INSTALL RADIATOR..FOLLOW-ON-TASKS - TM-5-3895-373-20_6366.3. REMOVE, TEST, AND INSTALL THERMOSTATC. INSTALL - TM-5-3895-373-20_6386.4. REPLACE COOLANT HOSESB. REPLACE - TM-5-3895-373-20_6406.5. REPLACE WATER PUMP3. REMOVE PUMP CAP FROM ENGINE1. CLEAN PUMP CAPC. INSTALL - TM-5-3895-373-20_6443. INSTALL PULLEY HUB6.6. REPLACE RADIATOR FANB. INSTALL - TM-5-3895-373-20_6476.7. REPLACE FAN BELT2. TIGHTEN ALTERNATORC. ADJUST - TM-5-3895-373-20_650CHAPTER 7 ELECTRICAL SYSTEM MAINTENANCE7.1. GENERAL MAINTENANCE PROCEDURES7.2. REPLACE ALTERNATORA. REMOVE - TM-5-3895-373-20_6542. DISCONNECT ALTERNATOR WIRING3. DISCONNECT ALTERNATOR FROM TOP BRACKET4. REMOVE ALTERNATOR2. INSTALL ALTERNATOR3. RECONNECT ALTERNATOR BELT ADJUSTING ARM4. RECONNECT ALTERNATOR WIRING5. RECONNECT BATTERIES7.3. REPLACE FIELD RELAY5. APPLY ELECTRICAL INSULATING VARNISH7.4. REPLACE STARTER2. REMOVE STARTER CABLES AND ENGINE HARNESS WIRES3. REMOVE STARTER2. INSTALL STARTER CABLES AND ENGINE HARNESS WIRES3. INSTALL BATTERY CABLES - TM-5-3895-373-20_6687.5. REPLACE START RELAY2. REMOVE RELAY WIRES - TM-5-3895-373-20_6702. CONNECT RELAY WIRES TO RELAY - TM-5-3895-373-20_6713. INSTALL BATTERY CABLES - TM-5-3895-373-20_6727.6. REPAIR/REPLACE OPERATOR CONTROL CONSOLE ASSEMBLY1. DISCONNECT BATTERY CABLES2. DISCONNECT ELECTRICAL CONNECTORS AND REMOVE HARNESS CLAMP, HARNESS SUPPORT ANGLE, AND CONDUIT MOUNTING FLANGE FROM FRONT PLATEd. Remove self-locking nut 3. REMOVE CLAMP CAPS, OPERATOR CONTROL CONSOLE, AND GUIDE SHAFT FROM CONSOLE SUPPORTS4. REMOVE GAUGE PANEL LEFT AND RIGHT ACCESS DOORS, DOOR SEALS, COVER PLATE, AND COVER PLATE SEAL5. LOOSEN AND REMOVE CLAMPS, CONDUIT MOUNTING FLANGE, AND CONDUIT6. REMOVE GAUGE PANEL ASSEMBLY AND PANEL SEAL FROM OPERATOR CONTROL CONSOLE7. REMOVE SWITCH PANEL ASSEMBLY AND PANEL SEAL FROM OPERATOR CONTROL CONSOLE8. REMOVE RELAY AND CIRCUIT BREAKER ASSEMBLY AND ASSEMBLED RELAY MOUNTING BRACKET FROM OPERATOR CONTROL CONSOLE9. REMOVE CIRCUIT BREAKER, TERMINAL, AND POWER RELAY FROM RELAY MOUNTING BRACKETd. Remove hex nut 10. REMOVE HANDLE, SPRING, BRAKE SHOE, CLAMP MOUNTING BRACKET, AND CONDUIT BRACKET FROM CONTROL CONSOLE ASSEMBLY12. REMOVE BUTTON HEAD CAP SCREWS , HEX NUTS , AND CONSOLE SUPPORT ANGLES FROM CONSOLE FRAME 14. DISASSEMBLE CASTER ASSEMBLYC. INSTALL - TM-5-3895-373-20_6883. REASSEMBLE CASTER ASSEMBLY5. INSTALL CONDUIT MOUNTING FLANGE, CLAMP MOUNTING BRACKET, BRAKE SHOE, SPRING, AND HANDLE ONTO CONSOLE FRAME6. INSTALL POWER RELAY, TERMINAL, AND CIRCUIT BREAKER ONTO RELAY MOUNTING BRACKETf. Install circuit breaker7. INSTALL RELAY AND CIRCUIT BREAKER ASSEMBLY AND ASSEMBLED RELAY MOUNTING BRACKET INTO OPERATOR CONTROL CONSOLE8. INSTALL PANEL SEAL AND SWITCH PANEL ASSEMBLY ONTO OPERATOR CONTROL CONSOLEd. Install button head cap screw 9. INSTALL PANEL SEAL AND GAUGE PANEL ASSEMBLY ONTO OPERATOR CONTROL CONSOLEd. Install button head cap screws C. INSTALL - Cont10. INSTALL HOSE CLAMPS ONTO CONDUIT, INSTALL CONDUIT ONTO OPERATOR CONTROL CONSOLE, AND INSTALL CONDUIT MOUNTING FLANGE11. INSTALL GAUGE PANEL LEFT AND RIGHT SEALS AND ACCESS DOORS AND COVER PLATE ONTO OPERATOR CONTROL CONSOLE12. INSTALL GUIDE SHAFT INTO OPERATOR CONTROL CONSOLE, AND SECURE ONTO CONSOLE SUPPORTS WITH CLAMP CAPS13. INSTALL CONDUIT MOUNTING FLANGE, HARNESS SUPPORT ANGLE, AND HARNESS CLAMP, AND CONNECT ELECTRICAL CONNECTORSf. Reconnect electrical connectors 14. CONNECT BATTERY CABLES7.7. REPAIR GAUGE PANEL ASSEMBLYA. REMOVE - TM-5-3895-373-20_706A. REMOVE - Continued - TM-5-3895-373-20_7072. REMOVE GAUGE PANEL COMPONENTS FROM GAUGE PANELA. REMOVE - Continued - TM-5-3895-373-20_709A. REMOVE - Continued. - TM-5-3895-373-20_710B. INSTALL - TM-5-3895-373-20_711B. INSTALL - Continued - TM-5-3895-373-20_712B. INSTALL - Continued - TM-5-3895-373-20_713B. INSTALL - Continued - TM-5-3895-373-20_7142. CONNECT ELECTRICAL CONNECTORS AND INSTALL ELECTRICAL CONTACTS AND RING TERMINALS ONTO GAUGE PANEL COMPONENTSFOLLOW-ON-TASK - TM-5-3895-373-20_7167.8. ADJUST/CALIBRATE CONTROL HANDLESA. CALIBRATE Continued - TM-5-3895-373-20_718m. Digital multimeter2. CALIBRATE RIGHT CONTROL HANDLE FORWARD THRESHOLD AND GAINj. Return right control handle 3. CALIBRATE LEFT CONTROL HANDLE REVERSE THRESHOLD AND GAIN.A. CALIBRATE Continued - TM-5-3895-373-20_7234. CALIBRATE RIGHT CONTROL HANDLE REVERSE THRESHOLD AND GAINq. Disconnect electrical connector1. ADJUST LEFT AND RIGHT CONTROL HANDLE FORWARD TRACKING2. ADJUST LEFT AND RIGHT CONTROL HANDLE REVERSE TRACKINGFOLLOW-ON-TASKS - TM-5-3895-373-20_7287.9. REPAIR SWITCH PANEL ASSEMBLY2. REMOVE SWITCH PANEL SWITCHES AND HORN SWITCH FROM SWITCH PANELA. REMOVE - Continued - TM-5-3895-373-20_7311. ASSEMBLE AND INSTALL EMERGENCY STOP SWITCHA. REMOVE - Continued - TM-5-3895-373-20_733B. INSTALL - Continued - TM-5-3895-373-20_7343. INSTALL LUG TERMINALS AND RING TERMINALS ONTO SWITCH PANEL COMPONENTS7.10. REPLACE/REPAIR RELAY AND CIRCUIT BREAKER ASSEMBLY2. REMOVE SECONDARY LOCKS FROM CIRCUIT BREAKER TERMINALS4. REMOVE CIRCUIT BREAKER QUICK DISCONNECT TERMINALS AND BUSS BAR FEMALE TERMINALS FROM CIRCUIT BREAKER HOLDERSB. ASSEMBLE7.10. REPLACE/REPAIR RELAY AND CIRCUIT BREAKER ASSEMBLY - ContinuedB. ASSEMBLE - Continuede. Apply electrical insulating compound 7.11. REPLACE/REPAIR VOLTAGE TRANSFORMERA. DISCONNECTB. REPAIR - TM-5-3895-373-20_7454. INSTALL ELECTRICAL CONNECTIONSC. REMOVE2. REMOVE RELAYSD. INSTALL - TM-5-3895-373-20_7492. INSTALL ELECTRICAL CONNECTIONS3. INSTALL RELAYSE. CONNECT7.12. REPLACE/REPAIR WORK LIGHTSB. REPAIR - TM-5-3895-373-20_7542. REMOVE WIRE HARNESS CONNECTOR3. INSPECT LIGHT UNIT AND WIRE HARNESS5. INSTALL BULBC. INSTALL - TM-5-3895-373-20_7587.13. REPLACE HIGH TEMPERATURE SHUTDOWN SENSOR.7.13. REPLACE HIGH TEMPERATURE SHUTDOWN SENSOR - Continued7.14. EPLACE COOLANT TEMPERATURE SENSOR.B. REPLACE - TM-5-3895-373-20_7627.15. REPLACE ENGINE OIL PRESSURE TRANSMITTER COMPONENTS.B. INSTALL - Continued - TM-5-3895-373-20_7647.16. REPLACE HYDRAULIC OIL TEMPERATURE SENSOR.B. INSTALL - TM-5-3895-373-20_7667.17. REPLACE DCA AND PRESSURE TRANSMITTERSA. REMOVE - TM-5-3895-373-20_7682. DISCONNECT DCA HARNESS FROM TERMINAL BOARD AND GROUND CONNECTIONS3. REMOVE DCA HOUSING AND BRACKET4. REMOVE TURBOSUPERCHARGER OUTPUT PRESSURE TRANSMITIER AND AIR PRESSURE TRANSMIITER5. REMOVE OIL PRESSURE TRANSMITTER AND OIL FILTER DIFFERENTIAL PRESSURE TRANSMITTER6. REMOVE FUEL PRESSURE TRANSMITTER AND FUEL FILTER DIFFERENTIAL PRESSURE SWITCHA. REMOVE - Continued. - TM-5-3895-373-20_7748. REMOVE INSTRUMENT SHUNTB. INSTALL.2. CONNECT DCA HARNESS3. INSTALL DCA HOUSING COVER4. INSTALL TURBOSUPERCHARGER OUTPUT PRESSURE TRANSMITTER AND AIR PRESSURE TRANSMITTER5. INSTALL OIL PRESSURE TRANSMITTER AND OIL FILTER DIFFERENTIAL PRESSURE TRANSMITTER6. INSTALL FUEL PRESSURE TRANSMITTER AND FUEL FILTER DIFFERENTIAL PRESSURE SWITCH7. INSTALL TACHOMETER SIGNAL GENERATOR AND ENGINE COOLANT TEMPERATURE TRANSDUCER8. INSTALL INSTRUMENT SHUNTFOLLOW-ON-TASKS - TM-5-3895-373-20_7847.18. REPLACE HORN2. REMOVE HORN2. INSTALL HORN3. CONNECT WIRING7.19. REPLACE STORAGE BATTERIES AND BATTERY BOXESA. REMOVE - TM-5-3895-373-20_7902. REMOVE BATTERIES2. RECONNECT BATTERIES7.20. REPLACE BATTERY CABLESA. REMOVE - TM-5-3895-373-20_7942. REMOVE NEGATIVE BATTERY CABLE AND SHUNT GROUND CABLE3. REMOVE JUMPER BATTERY CABLEA. REMOVE Continued - TM-5-3895-373-20_7975. REMOVE SLAVE CABLES6. REMOVE SLAVE RECEPTACLE2. INSTALL SLAVE CABLESe. Connect slave cable 3. INSTALL POSITIVE BATTERY CABLE4. INSTALL JUMPER BATTERY CABLES5. INSTALL NEGATIVE BATTERY CABLE AND SHUNT GROUND CABLE6. RECONNECT BATTERIES7.21. REPAIR ELECTRICAL HARNESSESA. REMOVE - TM-5-3895-373-20_807B. REPAIR - TM-5-3895-373-20_8082. REPAIR ELECTRICAL CONNECTORS.B. REPAIR - Continued - TM-5-3895-373-20_810B. REPAIR - Continued - TM-5-3895-373-20_8117.21. REPAIR ELECTRICAL HARNESSES - Cont - TM-5-3895-373-20_8123. REPAIR ELECTRICAL COIL CONNECTORS7.21. REPAIR ELECTRICAL HARNESSES - Cont - TM-5-3895-373-20_814B. REPAIR - Continued - TM-5-3895-373-20_8154. REPAIR RING, TONGUE, AND SPADE TERMINALS5. REPAIR ELECTRICAL WIRING HARNESSES BY RUNNING A REPLACEMENT WIRE "PIGGYBACK" ALONG EXISTING WIRING HARNESSC. INSTALL - TM-5-3895-373-20_818CHAPTER 8 TRANSMISSION SYSTEM MAINTENANCE8.2. REPLACE HYDRAULIC OIL COOLER.A. REMOVE - TM-5-3895-373-20_8213. REMOVE HYDRAULIC OIL COOLER FROM ENGINE COMPARTMENTB. CLEAN - TM-5-3895-373-20_823C. INSTALL2. INSTALL HYDRAULIC OIL COOLERC. INSTALL - Continued - TM-5-3895-373-20_8268.3. REPLACE HYDRAULIC CHARGE FILTER ASSEMBLYA. REMOVE.2. REMOVE CLOGGING INDICATOR USING A 1-1/16 INCH DEEP SOCKET WRENCH. USE O-RING TOOL TO REMOVE O-RINGS 3. REMOVE FILTER BOWL AND FILTER ELEMENTB. CLEAN - TM-5-3895-373-20_8311. INSTALL ADAPTERS ONTO FILTER INSTALL FILTER HEAD2. INSTALL FILTER ELEMENT AND FILTER BOWL3. LUBRICATE O-RINGS WITH CLEAN HYDRAULIC OIL AND INSTALL ON CLOGGING INDICATOR. USING A 1-1/16 DEEP SOCKET WRENCH, INSTALL CLOGGING INDICATOR ONTO FILTER HEAD. TIGHTEN CLOGGING INDICATOR TO 22 LB-FT (30 N.m)CHAPTER 9 TRACK ASSEMBLY MAINTENANCE9.2. REPLACE TRACK TENSIONING ACCUMULATOR.A. REMOVE - TM-5-3895-373-20_837A. REMOVE - Continued. - TM-5-3895-373-20_8382. REMOVE ACCUMULATOR AND FITTINGSB. INSTALL - TM-5-3895-373-20_8402. INSTALL ACCUMULATOR ON PAVING MACHINE FRAME9.3. REPLACE TRACK PAD.CHAPTER 10 FRAME MAINTENANCE10.2. REPLACE/REPAIR VEHICULAR BUMPER COMPONENTSA. REMOVE - TM-5-3895-373-20_8452. REMOVE VEHICULAR BUMPERe. Remove self-locking hex nut B. CLEAN - TM-5-3895-373-20_848C. INSPECT - TM-5-3895-373-20_849E. INSTALL - TM-5-3895-373-20_850E. INSTALL - Continued - TM-5-3895-373-20_8512. INSTALL PUSH ROLLER AND BEARING SHAFTSCHAPTER 11 BODY, CAB, AND HOOD MAINTENANCE11.2. REPAIR ACCESS DOORS AND COVERSRepair ProcedureA. REMOVE. - TM-5-3895-373-20_8562. REMOVE OPERATOR CONTROL CONSOLE GAUGE PANEL ACCESS DOORS3. REMOVE LATCHES AND HANDLES FROM ACCESS DOOR OR COVER5. REMOVE SOUND FOAM.6. REMOVE RIFLE BRACKET ASSEMBLYB. INSTALL - TM-5-3895-373-20_8612. INSTALL LATCHES AND HANDLES4. INSTALL ENGINE ACCESS COVER AND MOUNTING HARDWARE6. INSTALL HINGED ACCESS DOORS AND HINGES11.3. REPLACE WALKWAYS, SCREED GUARD PLATES, AND SCREED HANDRAIL1. REMOVE DECK AND DECK SUPPORTA. REMOVE - Continued - TM-5-3895-373-20_8672. REMOVE SCREED GUARD PLATES FROM WALKWAY STEP3. REMOVE SCREED STEPS4. REMOVE SCREED HANDRAILg. Remove hex head cap screws5. REMOVE MAIN WALKWAY STEP AND EXTENSION WALKWAY STEPS FROM SCREEDA. REMOVE - Continued - TM-5-3895-373-20_8736. REMOVE AND DISASSEMBLE OUTER STEP SUPPORTS7. REMOVE AND DISASSEMBLE INNER STEP SUPPORTS2. CLEAN MOUNTING SURFACES2. ASSEMBLE AND INSTALL OUTER STEP SUPPORTS3. INSTALL MAIN WALKWAY STEP AND EXTENSION WALKWAY STEPS TO SCREED1. Secure extension walkway steps4. INSTALL SCREED HANDRAIL5. INSTALL AND ADJUST FIRE EXTINGUISHER BRACKET6. INSTALL SCREED STEPS.7. INSTALL SCREED GUARD PLATES ON MAIN WALKWAY STEP8. INSTALL DECK SUPPORT AND DECK1. Apply thread locking compound 11.4. REPLACE OPERATOR CONTROL CONSOLE SUPPORT FRAMEA. REMOVE - TM-5-3895-373-20_8872. REMOVE HANDRAILS AND CONSOLE SUPPORTSB. INSTALL - TM-5-3895-373-20_889B. INSTALL - Continued - TM-5-3895-373-20_8902. INSTALL OPERATOR CONTROL CONSOLE AND GUIDE SHAFTj. Unlock and slide operator control console11.5. REPLACE/REPAIR SEAT ASSEMBLY2. REMOVE SEAT FROM UPPER SEAT PEDESTALB. REPAIR - TM-5-3895-373-20_8952. INSTALL CUSHIONS AND SEAT SUPPORTSC. INSTALL.3. INSTALL ASSEMBLED SEAT AND UPPER SEAT PEDESTAL ONTO LOWER SEAT PEDESTALCHAPTER 12 BODY, CHASSIS, AND ACCESSORY ITEMS MAINTENANCE12.2. REPLACE/REPAIR FUEL SPRAY COMPONENTS.A. REMOVE - TM-5-3895-373-20_901B. DISASSEMBLE - TM-5-3895-373-20_9025. REMOVE BOLT AND PREFORMED PACKINGS FROM FUEL SPRAY WAND2. INSTALL PREFORMED PACKINGS AND BOLT4. ASSEMBLE HOSE AND FITTINGS2. INSTALL FUEL SPRAY WAND ASSEMBLY (1) ONTO HANGER ON PAVING MACHINE12.3. REPLACE EQUIPMENT DATA PLATES1. REMOVE TACK MOUNTED DATA PLATE2. REMOVE DRIVE SCREW MOUNTED DATA PLATE4. REMOVE SLOW MOVING VEHICLE SIGN1. INSTALL SLOW MOVING VEHICLE SIGN3. INSTALL DRIVE SCREW MOUNTED DATA PLATECHAPTER 13 HYDRAULIC LIFT COMPONENTS MAINTENANCE13.2. REPLACE TOW POINT CYLINDER.1. DISCONNECT HOSESA. REMOVE - Continued - TM-5-3895-373-20_9162. REMOVE TOW POINT CYLINDER1. INSTALL GLOBE VALVE, RELIEF VALVE, AND FITTINGSB. INSTALL Continued. - TM-5-3895-373-20_919B. INSTALL Continued. - TM-5-3895-373-20_9202. INSTALL TOW POINT CYLINDER3. CONNECT HYDRAULIC HOSES - TM-5-3895-373-20_92213.3. REPLACE SCREED LIFT CYLINDER1. DISCONNECT HYDRAULIC HOSES - TM-5-3895-373-20_924A. REMOVE Continued - TM-5-3895-373-20_9252. REMOVE SCREED LIFT CYLINDER3. REMOVE ELBOWS2. INSTALL SCREED LIFT CYLINDER3. CONNECT HYDRAULIC HOSES - TM-5-3895-373-20_92913.4. REPLACE/REPAIR VIBRATION RELIEF VALVEA. REMOVE - TM-5-3895-373-20_9311. DISASSEMBLE VIBRATION RELIEF VALVE2. CLEAN VIBRATION RELIEF VALVE AND COMPONENT PARTSB. REPAIR - Continued - TM-5-3895-373-20_9344. ASSEMBLE VIBRATION RELIEF VALVE13.4. REPLACE/REPAIR VIBRATION RELIEF VALVE - ContinuedC. INSTALL - TM-5-3895-373-20_93713.5. REPLACE HIGH SPEED SHIFT AND BRAKE VALVE SOLENOID ASSEMBLIES AND STACK VALVE ELECTRICAL COILSA. REMOVE - TM-5-3895-373-20_9392. REMOVE BRAKE VALVE SOLENOID ASSEMBLY3. REMOVE STACK VALVE ELECTRICAL COILB. INSTALL - TM-5-3895-373-20_9422. INSTALL BRAKE VALVE SOLENOID ASSEMBLY13.5. REPLACE HIGH SPEED SHIFT AND BRAKE VALVE SOLENOID ASSEMBLIES AND STACK VALVE ELECTRICAL COILS - Cont3. INSTALL STACK VALVE ELECTRICAL COILB. INSTALL - Continued - TM-5-3895-373-20_94613.6. REPLACE HYDRAULIC RETURN FILTER ASSEMBLY.A. REMOVE - Continued - TM-5-3895-373-20_9482. REMOVE ELBOWS, PIPE BUSHINGS, AND PRESSURE GAUGE13.6. REPLACE HYDRAULIC RETURN FILTER ASSEMBLY - Continued2. INSTALL HYDRAULIC RETURN FILTER ASSEMBLYB. INSTALL - Continued - TM-5-3895-373-20_952FOLLOW-ON-TASKS - TM-5-3895-373-20_95313.7. REPAIR HYDRAULIC RESERVOIR1. REMOVE FILLER ASSEMBLY2. REMOVE SIGHT LIQUID INDICATORA. REMOVE - Continued - TM-5-3895-373-20_957B. INSTALL - TM-5-3895-373-20_9582. INSTALL SIGHT LIQUID INDICATORCHAPTER 14 BURNER MAINTENANCE14.2. REPLACE BURNER AND FUEL SPRAY FUEL PUMP AND MOTOR1. REMOVE FUEL PUMP AND MOTOR ASSEMBLY2. REMOVE MOTOR FROM MOUNTING BRACKETB. INSTALL - Continued - TM-5-3895-373-20_9642. INSTALL MOTOR.3. INSTALL FUEL PUMP AND MOTOR ASSEMBLY4. INSTALL COVER PLATE14.3. REPLACE/REPAIR BURNER AND FUEL SPRAY FUEL FILTER ASSEMBLY1. DISCONNECT FUEL FILTER HOSES1. DISASSEMBLE FUEL FILTER COMPONENTS14.3. REPLACE/REPAIR BURNER AND FUEL SPRAY1. INSTALL FUEL FILTER ASSEMBLY14.4. REPLACE SCREED FUEL SYSTEM HOSES AND FITTINGS1. REMOVE PUMPING SYSTEM HOSES AND FITTINGSA. REMOVE - Continued - TM-5-3895-373-20_9752. REMOVE SCREED BURNER FUEL HOSES AND FITTINGSA. REMOVE - Continued - TM-5-3895-373-20_9771. INSTALL SCREED BURNER FUEL HOSES AND FITTINGSB. INSTALL - Continued - TM-5-3895-373-20_979B. INSTALL - Continued - TM-5-3895-373-20_980B. INSTALL- Continued2. INSTALL PUMPING SYSTEM HOSES AND FITTINGSB. INSTALL - Continued - TM-5-3895-373-20_98314.4. REPLACE SCREED FUEL SYSTEM HOSES AND FITTINGS - Continued14.5. REPLACE BURNER CHAMBER AND FUEL SPRAY NOZZLEA. REMOVE - TM-5-3895-373-20_9862. REMOVE EXTENSION SCREED BURNER CHAMBER ASSEMBLYA. REMOVE - Continued - TM-5-3895-373-20_988A. REMOVE Continued.3. REMOVE MAIN SCREED BURNER CHAMBER ASSEMBLYA. REMOVE Continued - TM-5-3895-373-20_991A. REMOVE Continued - TM-5-3895-373-20_992A. REMOVE - Continued - TM-5-3895-373-20_993B. DISASSEMBLE Continued - TM-5-3895-373-20_9941. CLEAN BURNER CHAMBER COMPONENT PARTS2. CLEAN CAP SCREWS, BOLTS, AND MOUNTING HARDWARED. ASSEMBLE Continued - TM-5-3895-373-20_9972. ASSEMBLE BURNER CHAMBER ASSEMBLYD. ASSEMBLE Continued - TM-5-3895-373-20_99914.5. REPLACE BURNER CHAMBER AND FUEL SPRAY NOZZLE ContinuedE. INSTALL Continued - TM-5-3895-373-20_100114.5. REPLACE BURNER CHAMBER AND FUEL SPRAY NOZZLE - Continued.2. INSTALL EXTENSION SCREED BURNER CHAMBER ASSEMBLY14.5. REPLACE BURNER CHAMBER AND FUEL SPRAY NOZZLE - Continued - TM-5-3895-373-20_1004E. INSTALL Continued - TM-5-3895-373-20_100514.5. REPLACE BURNER CHAMBER AND FUEL SPRAY NOZZLE - Continued - TM-5-3895-373-20_1006F. ADJUST.14.6. REPLACE/REPAIR BURNER FUEL SOLENOID VALVE.A. REMOVE - TM-5-3895-373-20_10092. REMOVE FUEL SOLENOID VALVES3. ASSEMBLE SOLENOID VALVE1. INSTALL FUEL SOLENOID VALVESg. Install manifold 2. INSTALL SOLENOID COILS.14.7. REPLACE BURNER GLOW PLUG2. INSTALL RING TERMINAL14.8. REPLACE/REPAIR BLOWER MOTOR1. REMOVE SCREED COVER PLATES2. REMOVE MAIN SCREED BLOWER ASSEMBLIES AND FLEXIBLE PIPE3. REMOVE EXTENSION SCREED BLOWER ASSEMBLIES AND FLEXIBLE PIPEB. DISASSEMBLE - TM-5-3895-373-20_10212. REMOVE BLOWER MOTOR AND FAN ROTOR FROM BODY3. REMOVE AIR CONTROL PLATE FROM BODYC. CLEAN - TM-5-3895-373-20_1024D. ASSEMBLE - TM-5-3895-373-20_10252. INSTALL FAN ROTOR AND BLOWER MOTOR INTO BODY3. INSTALL ADAPTER AND FLEXIBLE PIPE ONTO BLOWER ASSEMBLY.E. INSTALL - TM-5-3895-373-20_10282. INSTALL MAIN SCREED BLOWER ASSEMBLIES AND FLEXIBLE PIPE3. INSTALL SCREED COVER PLATESCHAPTER 15 PAVING MACHINE COMPONENTS MAINTENANCE15.1. GENERAL MAINTENANCE PROCEDURES15.2. REPLACE SCREED CONTROL BOXA. REMOVE - TM-5-3895-373-20_10343. REMOVE SCREED CONTROL PANEL, PANEL SEAL, AND SCREED CONTROL PANEL COMPONENTSA. REMOVE - Continued. - TM-5-3895-373-20_1036A. REMOVE - Continued. - TM-5-3895-373-20_103715.2. REPLACE SCREED CONTROL BOX - Continued.A. REMOVE - Continued - TM-5-3895-373-20_1039B. CLEAN - TM-5-3895-373-20_10403. DRY ALL PARTS WITH A CLEANING CLOTH.C. INSTALL - Continued - TM-5-3895-373-20_1042C. INSTALL - Continued - TM-5-3895-373-20_1043LEGEND - TM-5-3895-373-20_1044C. INSTALL - Continued - TM-5-3895-373-20_1045LEFT HAND SCREED CONTROL PANEL WIRING DIAGRAMRIGHT HAND SCREED CONTROL PANEL WIRING DIAGRAM15.2. REPLACE SCREED CONTROL BOX- Continued4. INSTALL BATTERY CABLES15.3. REPLACE THICKNESS CONTROL COMPONENTSA. REMOVE - TM-5-3895-373-20_10512. REMOVE MOUNTING BRACKET COMPONENTS3. REMOVE SCREED ARMA. REMOVE - Continued - TM-5-3895-373-20_10541. CLEAN THICKNESS CONTROL COMPONENTS.2. CLEAN CAP SCREWS AND MOUNTING HARDWARE2. INSTALL SCREED ARM3. INSTALL MOUNTING BRACKET COMPONENTS4. INSTALL THICKNESS CONTROL COMPONENTS5. INSTALL INDICATOR, CATCH PLATE, AND LUBRICATION FITTING15.4. REPLACE/REPAIR CROWN ADJUSTMENT ASSEMBLY1. DISCONNECT HYDRAULIC HOSES - TM-5-3895-373-20_10622. REMOVE SPROCKET WHEEL ASSEMBLIES AND ROLLER CHAIN3. DISASSEMBLE SPROCKET WHEEL ASSEMBLY1. CLEAN COMPONENTS1. ASSEMBLE SPROCKET WHEEL AND BOLTS.e. Install roller chain15.4. REPLACE/REPAIR CROWN ADJUSTMENT ASSEMBLY - Continued - TM-5-3895-373-20_1068D. ADJUST - TM-5-3895-373-20_10692. ADJUST MAIN SCREED TRAILING EDGE FOR ZERO CROWN3. ADJUST MAIN SCREED LEADING EDGE FOR 0.06 TO 0.19 IN. (1,5 TO 4,8 MM) POSITIVE CROWN15.4. REPLACE/REPAIR CROWN ADJUSTMENT ASSEMBLY - Continued - TM-5-3895-373-20_107215.5. REPLACE HOPPER FLASHINGS AND SCRAPERS15.5. REPLACE HOPPER FLASHINGS AND SCRAPERS - Continued1. CLEAN METAL PARTS1. INSTALL RUBBER SHEET FLASHINGS2. INSTALL SCRAPER15.6. REPLACE HOPPER LIFT CYLINDER1. RAISE HOPPER WING WITH OVERHEAD HOIST2. DISCONNECT HOPPER LIFT CYLINDER HOSES3. REMOVE HOPPER LIFT CYLINDER1. INSTALL FITTINGS AND PLUGSB. INSTALL - Continued - TM-5-3895-373-20_10833. RECONNECT HYDRAULIC HOSES15.7. ADJUST CONVEYOR CHAIN ASSEMBLY TENSIONB. ADJUST - TM-5-3895-373-20_10864. ADJUST TENSION IN CONVEYOR CHAIN ASSEMBLY C. INSTALL7. LOWER CENTER ACCESS DOOR15.8. REPLACE CONVEYOR DRAG BARA. REMOVE - Continued - TM-5-3895-373-20_10912. REMOVE CONVEYOR DRAG BAR FROM CONVEYOR CHAIN ASSEMBLY1. INSTALL CONVEYOR DRAG BAR ONTO CONVEYOR CHAIN ASSEMBLYc. Remove the support block2. INSTALL SPRING PINS INTO CONVEYOR DRAG BAR3. LOWER CENTER (3), RIGHT (2), AND LEFT (1) ACCESS DOORS IN FRONT OF PAVING MACHINE15.9. REPLACE AUGER FLIGHTS.v2. REMOVE AUGER FLIGHT2. CLEAN AUGER SHAFT AND REUSABLE AUGER FLIGHTS.C. INSTALL - TM-5-3895-373-20_11003. APPLY THREAD LOCKING COMPOUND15.10. REPLACE FLOW GATE COMPONENTS1. REMOVE LINEAR ACTUATOR2. REMOVE FLOW GATE1. INSTALL FLOW GATE AND LINEAR ACTUATOR2. INSTALL INDICATOR PLATE AND ROD15.11. REPLACE SCREED EXTENSION CYLINDER2. DISCONNECT HYDRAULIC TUBESd. Use a cleaning cloth3. REMOVE SCREED EXTENSION CYLINDER4. REMOVE ADAPTERS AND PLUGB. INSTALL - TM-5-3895-373-20_1112B. INSTALL - Continued - TM-5-3895-373-20_11133. CONNECT HYDRAULIC TUBES - TM-5-3895-373-20_11144. INSTALL SCREED COVER PLATE15.12. REPLACE SCREED VIBRATION MOTORS1. DISCONNECT TUBES AT MAIN SCREED VIBRATION MOTOR2. DISCONNECT HOSES AT EXTENSION SCREED VIBRATION MOTORB. INSTALL - TM-5-3895-373-20_1119b. Clean vibration motor drive shaft2. CONNECT TUBES AT MAIN SCREED VIBRATION MOTOR15.13. ADJUST AUGER/CONVEYOR DRIVE CHAINS2. CHECK DRIVE CHAIN TENSION2. INSTALL COVER PLATE15.14. REPLACE SCREED TOW ARM ASSEMBLYA. REMOVE - Continued. - TM-5-3895-373-20_11262. REMOVE TOW ARM MOUNTING BRACKET1. INSTALL ROLLER AND MECHANICAL STOP2. INSTALL TOW ARM MOUNTING BRACKET3. INSTALL TOW ARMf. Clean socket head cap screws15.15. REPLACE STRIKEOFF COMPONENTS.1. REMOVE STRIKEOFF PLATE2. REMOVE PRESTRIKE PLATEB. CLEAN. - TM-5-3895-373-20_11351. INSTALL PRESTRIKE PLATE2. INSTALL STRIKEOFF PLATESC. INSTALL - Continued. - TM-5-3895-373-20_113815.16. REPLACE/REPAIR ENDGATE HAND LEVER ASSEMBLY15.16. REPLACE/REPAIR ENDGATE HAND LEVER ASSEMBLY - Continued2. DISASSEMBLE ENDGATE HAND LEVER ASSEMBLY1. ASSEMBLE ENDGATE HAND LEVER ASSEMBLYh. Install flat washer and levero. Secure rod end 2. INSTALL ENDGATE HAND LEVER ASSEMBLY.15.17. REPLACE/REPAIR FEED LIMIT SWITCH PADDLE ASSEMBLY.1. REMOVE FEED LIMIT SWITCH ASSEMBLY2. REMOVE FEED LIMIT SWITCH PADDLE CONTROL ARM1. DISASSEMBLE FEED LIMIT SWITCH ASSEMBLY2. DISASSEMBLE CONNECTOR3. ASSEMBLE CONNECTOR.4. ASSEMBLE FEED LIMIT SWITCH ASSEMBLY1. INSTALL FEED LIMIT SWITCH ASSEMBLY15.17. REPLACE/REPAIR FEED LIMIT SWITCH PADDLE ASSEMBLY - Continued15.18. REPAIR TWO FOOT AUGER AND FENDER EXTENSION.A. DISASSEMBLE - TM-5-3895-373-20_1156B. CLEAN - TM-5-3895-373-20_11572. CLEAN THREADED FASTENERS - TM-5-3895-373-20_11581. ASSEMBLE AUGER FLIGHTS2. ASSEMBLE BEARING MOUNT3. INSTALL EXTENSION FENDERS4. ADJUST 2 FT AUGER AND FENDER EXTENSION15.19. REPAIR SCREED EXTENSION PLATEB. CLEAN - TM-5-3895-373-20_1164D. ASSEMBLE - TM-5-3895-373-20_116515.20. ADJUST AND ALIGN MAIN AND EXTENSION - TM-5-3895-373-20_1166B. ADJUST - TM-5-3895-373-20_11672. INSTALL CRIBBING BENEATH EXTENSION SCREEDS4. ADJUST LEAD CROWN ON MAIN SCREED PLATE15.20. ADJUST AND ALIGN MAIN AND EXTENSION - TM-5-3895-373-20_11701. EXTENSION SCREED LEVEL ALIGNMENT15.20. ADJUST AND ALIGN MAIN AND EXTENSION SCREED PLATES - ContC. ALIGN Contn. Attach overhead hoistx. Apply thread locking compound 2. ALIGN EXTENSION SCREED PLATES FLUSH WITH MAIN SCREED PLATESg. Adjust extension screed heightk. Place straightedgeFOLLOW-ON-TASKS - TM-5-3895-373-20_117915.21. REPAIR STRIKEOFF EXTENSION ASSEMBLYB. CLEAN - TM-5-3895-373-20_1181APPENDIX A REFERENCES - TM-5-3895-373-20_1182 REFERENCES -cont - TM-5-3895-373-20_1183APPENDIX B MAINTENANCE ALLOCATION CHART (MAC)B.3. EXPLANATION OF COLUMNS IN THE MAC, SECTION IISECTION II. MAINTENANCE ALLOCATION CHART (MAC) MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1187 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1188 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1189 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1190 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1191 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1192 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1193 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1194 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1195 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1196 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1197 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1198 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1199 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1200 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1201 MAINTENANCE ALLOCATION CHART (MAC) -cont - TM-5-3895-373-20_1202SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTSSECTION IV. REMARKSREMARKS -contAPPENDIX C EXPENDABLE AND DURABLE ITEMS LISTSECTION II. EXPENDABLE AND DURABLE ITEMS LIST - TM-5-3895-373-20_1207EXPENDABLE AND DURABLE ITEMS LIST -cont - TM-5-3895-373-20_1208APPENDIX D ILLUSTRATED LIST OF MANUFACTURED ITEMSD.3. MANUFACTURED ITEMS ILLUSTRATIONSMANUFACTURED ITEMS ILLUSTRATIONS - Continued - TM-5-3895-373-20_1211MANUFACTURED ITEMS ILLUSTRATIONS - Continued - TM-5-3895-373-20_1212APPENDIX E TOOL IDENTIFICATION LISTSECTION II. TOOL IDENTIFICATION LIST - TM-5-3895-373-20_1214 TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-20_1215 TOOL IDENTIFICATION LIST -cont - TM-5-3895-373-20_1216 TOOL IDENTIFICATION LIST -cont.APPENDIX F TORQUE LIMITSSECTION II. TORQUE LIMITS FOR HEX HEAD CAP SCREWS AND BOLTSTightening Torque - Metric Class 8.8 - TM-5-3895-373-20_1220SECTION III. TORQUE LIMITS FOR SET SCREWS - TM-5-3895-373-20_1221Hydraulic SchematicElectrical Schematic (Sheet 1 of 2)Electrical Schematic (Sheet 2 of 2)