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CHAPTER 1 INTRODUCTION II
a. Nomenclature Cross-Reference List
SECTION II. EQUIPMENT DESCRIPTION
1.10 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
14. HOPPER WINGS
EQUIPMENT DATA
SECTION III. PRINCIPLES OF OPERATION
1.13.4 Auger/Conveyor System
1.14.2 Strikeoff Plates
1.14.5 Screed Vibrators
1.14.7 Extension Screeds
CHAPTER 2 OPERATING INSTRUCTIONS
SECTION I. DESCRIPTION AND USE OF OPERATOR AND SCREED CREW CONTROLS AND INDICATORS
10. TRAVEL switch
2.1.2 Switch Panel.
2.1.4 Screed Travel Lock Valve.
2.2.1 Screed Control Panels
2.2.2 Screed Vibration Control Valve
2.2.3 Crown Adjustment
2.2.6 Feed Limit Switches
SECTION II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
2.6 FLUID LEAKAGE
(2) Rust and Corrosion.
Table 2-1. Preventive Maintenance Checks and Services for Bituminous Material Paving Machine
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_31
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_32
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_33
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_34
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_35
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_36
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_37
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_38
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_39
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_40
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_41
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_42
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_43
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_44
Preventive Maintenance Checks and Services for Bituminous Material Paving Machine - Continued - TM-5-3895-373-10_45
SECTION III. OPERATION UNDER USUAL CONDITIONS
(1) Turn the control console brake counter- clockwise
2.10 PAVING MACHINE STARTUP
d. Check engine oil pressure
2.11 PAVING MACHINE SHUTDOWN
g. Place auger/conveyor switches in center
2.12 TRAVELING PROCEDURE
2.13 LOADING THE HOPPER
b. Back up the haul truck
2.14 AUGER/CONVEYOR OPERATIONS
2.14.2 Automatic Operation
2.15 FLOW GATE OPERATION
g. Ensure screed burner fuel shutoff valve is open
2.17 SCREED VIBRATOR OPERATION
2.18 ENDGATE HEIGHT ADJUSTMENT
2.20.1 Tow Point Control
2.20.2 Screed Thickness Control
2.22 SCREED CROWN CONTROL.
Do not open the screed travel lock valve
2.23.2Paving Control Settings.
n. Steer the paving machine
2.24 ACCESS COVERS AND DOORS
b. Open access door
(5) Raise the access door .
2.24.2 Closing Access Doors
c. Close the center top left door
2.24.3 Removing Screed Steps
2.25 DECALS AND INSTRUCTION PLATES
1. Control Console Brake Plate
5. Diesel Burner Ignition Procedure Plate
2.25 DECALS AND INSTRUCTION PLATES -cont
8. Slow Moving Vehicle Signs
12. Conveyor Movement Warning Plate
15. Noise Level Warning Plate
18. Maintenance Warning Plate.
3. Hydraulic Oil Symbol Plate
5. Screed Vibrator Speed Plate
7. Thickness Indicator Scale Decal and Screed Height Adjustment Scale Decal
9. Flow Gate Adjustment Scale Decals
11. Thickness Control Decals
2.26 EQUIPMENT INSTALLATION INSTRUCTIONS
f. Ensure screed travel lock is open
2.26.2 Cutoff Shoe Removal
2.26.3 One Foot Auger and Fender Extension Installation
a. Start paving machine
I. Rotate auger extension
2.26.4. One Foot Auger and Fender Extension Removal
i. Remove hex nuts
2.26.5. Two Foot Auger and Fender Extension Installation.
h. Shut down paving machine
2.26.6 Two Foot Auqer and Fender Extension Removal.
i. Remove hex nut
2.26.7 Bolt-on Screed Extension Installation
b. Place throttle control switch to "MAX" position
j. Remove endgate assembly
k. Remove outer extension screed plate
m. Install the bolt-on screed extension frame
q. Install 2 ft and I ft auger and fender assembly
n. Install the strikeoff extension assembly
(10) Match up left and right auger extensions
2.26.8 Bolt-on Screed Extension Removal.
i. Remove I ft and 2 ft auger and fender assemblies
k. Remove endgate assembly
(2) Remove self-locking nuts
(5) Remove self-locking nuts
o. Connect feed limit switch connector
2.26.9 Pinninq the Tow Point.
2.26.10 Unpinninq the Tow Point
2.27 UNUSUAL ENVIRONMENT/WEATHER
2.27.2 Cold Weather Operations
2.27.5 Travel Over Rough Terrain
2.27.6 Fording
2.28 EMERGENCY PROCEDURES.
d. Open flow gates
i. Place screed lift switch
2..2 Chockinq the Paving Machine
2.28.3 Pinninq the Tow Point.
b. Retrieve fire extinguisher
2.28.5 Emergency Starting
e. Remove slave receptacle covers
h. Set the paving machine controls
I. observe engine gauges and warning lights
2.28.6 Emergency Travel Using High Temperature Manual Override Button
g. Release high-temperature manual override button
CHAPTER 3 MAINTENANCE INSTRUCTIONS
Malfunction Index
1. ENGINE WILL NOT CRANK.
4. ENGINE WATER TEMPERATURE HIGH
7. FUEL GAUGE READING INCORRECTLY
11. AUGER/CONVEYOR SYSTEMS WILL NOT OPERATE
12. ONE AUGER/CONVEYOR SYSTEM WILL NOT OPERATE
14. VIBRATORS WILL NOT VIBRATE IN MANUAL MODE
15. VIBRATORS WILL NOT VIBRATE IN AUTOMATIC
16. TOW POINT CYLINDER WILL NOT MOVE
17. SCREED WILL NOT LOWER
18. FUEL SPRAY WASHDOWN SYSTEM WILL NOT SPRAY
18. FUEL SPRAY WASHDOWN SYSTEM WILL NOT SPRAY - Continued
19. SCREED BURNERS INOPERATIVE
70. SCREED BURNERS GIVE OFF BLACK SMOKE
20. SCREED BURNERS GIVE OFF BLACK SMOKE - Continued.
Table 3-2. Normal Operating Values
SECTION III. OPERATOR MAINTENANCE INSTRUCTIONS
3..2 Adding Engine Oil
3.3.3. Adding Fuel.
c. Open left access door
3.3.4 Adding Hydraulic Oil
3.3.5 Adding Engine Coolant.
3.3.6 Air Cleaner Filter Element Replacement
j. Close right access door
3.3.7 Fuel Spray Washdown System Operation
e Retrieve fuel wand assembly
(1) Set screed burner fuel shutoff valve
(4) Open all three hinged access doors
(6) Place the feeder control switches
(15) Wash down main screed side plate
h Disconnect the fuel spray wand assembly
l Place auger/conveyor switches
APPENDIX A REFERENCES - TM-5-3895-373-10_163
APPENDIX B COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (Bll)
SECTION II. COMPONENTS OF END ITEM
DESCRIPTION, CAGE AND PART NUMBER - TM-5-3895-373-10_166
DESCRIPTION, CAGE AND PART NUMBER - TM-5-3895-373-10_167
DESCRIPTION, CAGE AND PART NUMBER - TM-5-3895-373-10_168
DESCRIPTION, CAGE AND PART NUMBER - TM-5-3895-373-10_169
DESCRIPTION, CAGE AND PART NUMBER - TM-5-3895-373-10_170
B-8 DESCRIPTION, CAGE AND PART NUMBER
SECTION III. BASIC ISSUE ITEMS
APPENDIX C ADDITIONAL AUTHORIZATION LIST
APPENDIX D EXPENDABLE AND DURABLE ITEMS LIST
SECTION II. EXPENDABLE/DURABLE SUPPLIES REQUIREMENTS LIST
APPENDIX E STOWAGE AND SIGN GUIDE