REPAIR - Continued.
ASSEMBLE FUEL INJECTOR.
Fuel is very flammable and can explode
easily. To avoid serious injury or death:
Always wear safety glasses/goggles at all
Keep fuel away from open flame or any
spark (ignition source).
Keep at least a B-C fire extinguisher within
easy reach when working with fuel or on a
Do not work on fuel system when engine is
hot; fuel can be ignited by a hot engine.
Post signs that read "NO SMOKING
WITHIN 50 FEET" when working with open
fuel lines or fuel tanks.
Ensure work area and tools are clean
when handling fuel injector components.
Even a tiny particle of dirt can upset fuel
All fuel injector components should be
assembled wet from clean diesel fuel.
Wet all fuel injector components except cap (22)
and holder (24) with diesel fuel.
Install shims (28) and spring (27) into holder
Ensure proper engagement of dowels
during assembly of adapter and nozzle
Install seat (26) and adapter (25).
Install nozzle assembly (23) and cap (22). Place
holder (24) in bench vise and tighten cap to 420
lb-in (47,5 Nm) using socket wrench adapter
and crowfoot wrench (Item 121, Appendix D).
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